Southbend SB1012 Moving Along Bedway, Using Quill, Installing Tooling, Removing Tooling

Page 35

For Machines Mfg. Since 7/09

O P E R A T I O N

EVS Toolroom Lathes

Moving Along Bedway

1.Pull the tailstock lock lever backward (away from the spindle) to unlock the tailstock from the bedway.

2.Slide the tailstock to the desired position.

3.Push the tailstock lock lever forward (toward the spindle) to lock the tailstock to the bedway.

Using Quill

1.Release the quill lock lever.

2.Turn the quill handwheel clockwise to move the quill towards the spindle, or turn counterclockwise to move the quill away from the spindle.

3.Push the quill lock forward to lock the quill in place.

To install tooling in the tailstock:

1.With the tailstock locked in place, unlock the quill, then use the handwheel to extend it to the 1" mark on the quill.

2.Insert the drill chuck arbor or drill shank into the quill, then quickly slap it in. Try to twist the tool to check if it is firmly seated. A firmly seated taper will not twist.

Note: If the tapered shaft has a tang, align it horizontally with the indent in the back of the quill before fully inserting it.

3.Unlock the tailstock and move it until the tip of the cutting tool is close to, but not touching, the workpiece, then re-lock the tailstock.

4.Start spindle rotation, unlock the quill, then turn the quill handwheel clockwise to feed the cutting tool into the workpiece.

Installing Tooling

The tailstock quill can hold live or dead centers (refer to Mounting Center in Tailstock on Page 38) or any MT#4 taper tooling, such as a chuck arbor or tapered drill bit (see Figure 56).

Tang

MT#4 Taper

Tang

MT#4 Taper

Figure 56. Inserting drill chuck arbor or tapered drill

bit into tailstock.

Removing Tooling

1.Use a shop rag to hold the tool.

2.Rotate the tailstock quill handwheel counterclockwise until the tool is forced out of the quill.

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Contents 14 & 16 EVS Toolroom Lathes Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Accessories Capabilities FeaturesAbout These Machines Foreword14 & 16 EVS Lathe IdentificationTrained/Supervised Operators Only Basic Machine SafetyUnderstanding Risks of Machinery F E T Y Additional Metal Lathe Safety Typical preparation process is as follows Preparation OverviewThings Youll Need UnpackingTool Box Inventory Figure Qty InventoryMain Inventory 1 Figure Qty Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location To lift and move your lathe Cross-Section View of Lifting SetupLifting & Moving Leveling Leveling & MountingBolting to Concrete Floors AssemblyLubricating Lathe Adding Cutting Fluid Power ConnectionTo connect power cord to the lathe Connecting Power Cord to LatheHardwiring Lathe to Power Source To test run your machine Correcting Out-of-Phase WiringTo correct wiring that is out of phase Test RunControl panel-test run Spindle ON/OFF lever-setup E P a R a T I O N To complete the spindle break-in Spindle Break-InFactory adjustments that should be verified Recommended AdjustmentsOperation Overview Carriage Controls Main Power SwitchHeadstock Controls Control panel Control PanelTailstock controls Tailstock Controls Foot BrakeItems Needed Qty Chuck & Faceplate MountingRemoving Chuck or Faceplate To mount a chuck or faceplate Mounting Chuck or FaceplateTool Needed Qty Installing and Adjusting Camlock StudsCorrect camlock stud alignment Jaw ChuckTo change the jaw Changing JawsMounting Workpiece Item Needed QtyTo mount a workpiece on the 4-jaw chuck TailstockMoving Along Bedway Using QuillInstalling Tooling To install tooling in the tailstockTo align the tailstock offset to the spindle center line OffsettingAligning Looking down from above Mounting Workpiece Between Centers FaceplateMounting Workpiece with Clamps Live Centers CentersMounting Dead Center in Spindle Dead CentersTo mount a center in the tailstock Removing Center from SpindleMounting Center in Tailstock Removing Center from TailstockFollow Rest To install and use the steady restSteady Rest To set the compound slide at a certain angle Compound SlideFour-Way Tool Post To load the tool postCenter Aligning Cutting Tool with Tailstock CenterTools Needed Qty To align the cutting tool with the tailstockCarriage Stop Adjustable Apron Stop SystemTo adjust the carriage stop Spindle Speed Manual FeedSetting Spindle Speed Power FeedTo use the quick change feed direction knob Power Feed ControlsTo engage the power feed Mod. D.P Understanding Thread & Feed Rate ChartPositioning Gearbox Levers Configuring End Gears End Gear SetupNormal Position Alternate PositionHalf Nut Lever Power Feed LeverThread Dial & Chart Overview Threading ControlsOdd Numbered TPI Using Thread Dial and ChartTPI 4-72 Divisible By TPI 2-54 Not Divisible By27⁄8 TPI Chip DrawerOther Fractional TPI To use the cutting fluid system on your lathe Cutting Fluid SystemHigh-Precision 3-Jaw Scroll Chucks AccessoriesSBL Gearhead T-Shirt SBL One Good Turn T-Shirt SB1247-MT4 Bull Nose CenterSB1279-10 Pc. Precision 5-C Collet Set Cleaning Maintenance ScheduleAnnual Service Checking & Adding Oil Monitoring Oil TemperatureLubrication HeadstockTo clean the oil pump system Cleaning Pump System & Changing OilChanging Oil GearboxApron Unpainted & Machined Surfaces Lead Screw & Feedrod BearingsLead Screw Ways & SlidesBall Oilers Cleaning Electrical Box FilterTo clean the filter Lubricating Annual MaintenanceEnd Gearing Handling & CareAdding Fluid HazardsTo change the cutting fluid Changing Cutting FluidTo prepare your machine for short-term storage up to a year Machine StorageCross Slide Leadscrew Backlash AdjustmentCompound Leadscrew To remove leadscrew end play Leadscrew End Play AdjustmentGib Adjustment To adjust the half nut Half Nut AdjustmentTo adjust the clutch release point Feedrod Clutch AdjustmentBelts Brake & SwitchTo adjust the V-belts To adjust the brake and brake switchRe-install the pedal stop, tightening it To replace the shear pin Leadscrew Shear Pin ReplacementRe-install the access covers To remove the gap Gap Removal InstallationTo re-install the gap TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Warranty Southbendlathe.com 16 X 60 EVS Toolroom Lathes Model SB1014 16 x 60 EVS Toolroom Lathe Machine SpecificationsTailstock Info Dimensions Model SB1015 16 x 60 EVS Toolroom Lathe 15A Dimensions #BL12162-12163 14 & 16 EVS Toolroom Lathes Manual Feedback UpdatesCustomer Service Scope of ManualWiring Diagram Color KEY Electrical Safety Instructions220 VAC Wiring OverviewComponent location index Component Location IndexTo Control Panel, Electrical Box WiringRPM Electrical box Electrical Box440V Spindle Motor 220V Spindle Motor440V Oil Pump Motor & Pressure Sensor 220V Oil Pump Motor & Pressure Sensor440V Coolant Pump Wiring 220V Coolant Pump WiringBoard, Control Panel WiringPlug As recommended 440V Power ConnectionAdditional com Additional Component WiringWarranty Southbendlathe.com Parts Manual Scope of Manual Table of Contents Description Headstock CasingHeadstock Controls Headstock Controls Parts List Headstock Upper Gearing Headstock Upper Gearing Parts List Headstock Transfer Gearing Gearbox Gearing Gearbox Gearing Parts List Gearbox Controls PRP24M Roll PIN 5 X Gearbox Controls Parts ListParts ViewApron Front View Parts List Apron Rear View Apron Rear View Parts List Dial Indicator Carriage Stop 955 Compound Slide & Tool PostSaddle Body & Controls Bearing Collar Saddle Body & Controls Parts ListSaddle Base Bed & Shafts PSTB002 Steel Ball 5/16 Bed & Shafts Parts ListEnd Gears Motor Assembly Motor Assembly Parts List Cabinets & Panels Chuck Guard Cabinets & Panels Parts ListHeadstock Oiling System Headstock Oiling System Parts List 1905 1904 1825 1823 1824 1828 1830 1914 1802 1829 1826 PK34M Tailstock Parts ListSteady Rest Follow Rest Control Panel Electrical Cabinet & Control PanelElectrical Cabinet Main Power Switch Electrical Cabinet & Control Panel Parts ListJAW Chuck 10 Assembly Tool Room Series Label Machine Labels Front ViewMachine Labels Rear View #TS12318
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SB1012 specifications

The Southbend SB1012 is a versatile and efficient commercial range designed specifically for the rigorous demands of professional kitchens. This powerful cooking appliance features a robust construction and advanced technologies that cater to chefs who require precision and reliability in their culinary endeavors.

One of the standout features of the SB1012 is its powerful burners, which come equipped with heavy-duty cast-iron grates. The range typically includes four open burners that deliver exceptional heat output. This allows chefs to achieve quick boiling, searing, and simmering, thereby ensuring perfect cooking results every time. The burners are designed to provide consistent heat distribution, reducing the chance of hot spots and uneven cooking.

The Southbend SB1012 also incorporates a 12-inch griddle, adding another layer of versatility to its functionality. The griddle is constructed from high-quality materials that provide even heat and withstand high temperatures, making it suitable for cooking everything from pancakes to stir-fried dishes. The grease trough and easy-to-clean design contribute to the overall efficiency of the kitchen.

In addition to its cooking surfaces, the SB1012 features a spacious oven compartment, designed to accommodate larger pans and dishes. With a temperature range that typically goes up to 500 degrees Fahrenheit, the oven is ideal for baking, roasting, and other cooking techniques that require precise temperature control. The inclusion of a built-in temperature gauge helps chefs monitor cooking conditions at a glance.

Durability is a hallmark of the Southbend SB1012. The range is constructed from heavy-duty stainless steel, which not only enhances its aesthetic appeal but also ensures resistance to wear and tear in a busy kitchen environment. The removable ovens and easy-access components facilitate straightforward cleaning and maintenance, ensuring the equipment remains in peak condition even after extensive use.

To further improve user experience, the Southbend SB1012 is designed with safety features in mind. The range often includes pilot lights for easy ignition, and the heavy-duty construction minimizes the risk of accidental damage.

In summary, the Southbend SB1012 combines powerful cooking performance with durable construction and ease of use, making it a preferred choice for professional kitchens looking to optimize their cooking capabilities. Its advanced features, versatility, and reliability are tailored to meet the high standards of culinary professionals.
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