Southbend SB1012 Lubrication, Headstock, Checking & Adding Oil, Monitoring Oil Temperature

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EVS Toolroom Lathes

M A I N T E N A N C E

For Machines Mfg. Since 7/09

Lubrication

Headstock

Oil Type .. Mobil DTE Light or ISO 32 Equivalent

Oil Amount

7.5 Liters

Check/Add Frequency

Daily

Change Frequency

Annually

The headstock lubrication system is the most important lubrication system on the machine. It consists of an electric oil pump, a low oil pressure kill switch, a holding tank, oil lines, and a distribution manifold. The headstock has a series of oil lines that direct oil to key locations, such as the spindle bearings and headstock gearing, to ensure that they always remain well lubricated.

The oil pump automatically turns ON and begins oiling the headstock components when the main power switch is turned ON and the emergency stop button is reset. The oil is pumped before the spindle is started to protect the spindle bearings against potential damage from dry starts.

Checking & Adding Oil

The sight glass on the side of the headstock oil tank, shown in Figure 109, shows the oil level and temperature; the bottom line represents the minimum oil level and the top line represents the maximum oil level. The lathe must be powered down and stopped when to get an accurate reading on the oil level.

Oil Fill Spout

Sight Glass

Headstock

OilTank

Figure 108. Headstock oil tank & components.

When the oil level approaches the minimum line, add enough oil to bring it up to the maximum line.

Monitoring Oil Temperature

During operations, regularly monitor the oil temperature shown in the sight glass in Figure 109. The temperature of the headstock oil must remain under 170° F. or the oil will start to overheat and break down, causing it to lose its lubrication properties.

Under normal conditions, the oil should not reach 170° F.; however, if it does, shut down the machine and allow the oil to cool. Investigate why the oil is getting so hot. Possibilities may be poor ventilation, excessive work loads, poor oil quality, oil is breaking down (losing lubricity) due to long term use, or extreme work site temperatures.

If possible, correct the conditions causing the oil to get hot. If the oil is old or you suspect it is of poor quality, change it. If the work loads or working environment are extreme, reduce the duty cycle of the lathe to allow the oil to cool down when it gets hot.

If the oil temperature ever exceeds 170° F., change it as soon as possible to make sure the spindle bearings have high quality lubrication.

Verifying Oil Pump Operation

To prevent costly damage to the headstock gears and bearings, a kill switch will shut the lathe down if the oil pump stops working or the oil level is too low. You can verify that the pump is working by looking at the sight glass shown in Figure 109. When working correctly, oil can be seen flowing across the sight glass.

Headstock Oil

Sight Glass

Figure 109. Location of the headstock oil sight glass.

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Contents 14 & 16 EVS Toolroom Lathes Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Accessories Foreword FeaturesAbout These Machines CapabilitiesIdentification 14 & 16 EVS LatheUnderstanding Risks of Machinery Basic Machine SafetyTrained/Supervised Operators Only F E T Y Additional Metal Lathe Safety Unpacking Preparation OverviewThings Youll Need Typical preparation process is as followsMain Inventory 1 Figure Qty InventoryTool Box Inventory Figure Qty Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Lifting & Moving Cross-Section View of Lifting SetupTo lift and move your lathe Leveling & Mounting LevelingLubricating Lathe AssemblyBolting to Concrete Floors Power Connection Adding Cutting FluidHardwiring Lathe to Power Source Connecting Power Cord to LatheTo connect power cord to the lathe Test Run Correcting Out-of-Phase WiringTo correct wiring that is out of phase To test run your machineControl panel-test run Spindle ON/OFF lever-setup E P a R a T I O N Spindle Break-In To complete the spindle break-inRecommended Adjustments Factory adjustments that should be verifiedOperation Overview Headstock Controls Main Power SwitchCarriage Controls Control Panel Control panelTailstock Controls Foot Brake Tailstock controlsRemoving Chuck or Faceplate Chuck & Faceplate MountingItems Needed Qty Mounting Chuck or Faceplate To mount a chuck or faceplateInstalling and Adjusting Camlock Studs Tool Needed QtyJaw Chuck Correct camlock stud alignmentItem Needed Qty Changing JawsMounting Workpiece To change the jawTailstock To mount a workpiece on the 4-jaw chuckTo install tooling in the tailstock Using QuillInstalling Tooling Moving Along BedwayAligning OffsettingTo align the tailstock offset to the spindle center line Looking down from above Mounting Workpiece with Clamps FaceplateMounting Workpiece Between Centers Dead Centers CentersMounting Dead Center in Spindle Live CentersRemoving Center from Tailstock Removing Center from SpindleMounting Center in Tailstock To mount a center in the tailstockSteady Rest To install and use the steady restFollow Rest To load the tool post Compound SlideFour-Way Tool Post To set the compound slide at a certain angleTo align the cutting tool with the tailstock Aligning Cutting Tool with Tailstock CenterTools Needed Qty CenterTo adjust the carriage stop Adjustable Apron Stop SystemCarriage Stop Manual Feed Spindle SpeedPower Feed Setting Spindle SpeedTo engage the power feed Power Feed ControlsTo use the quick change feed direction knob Positioning Gearbox Levers Understanding Thread & Feed Rate ChartMod. D.P Alternate Position End Gear SetupNormal Position Configuring End GearsThreading Controls Power Feed LeverThread Dial & Chart Overview Half Nut LeverTPI 2-54 Not Divisible By Using Thread Dial and ChartTPI 4-72 Divisible By Odd Numbered TPIOther Fractional TPI Chip Drawer27⁄8 TPI Cutting Fluid System To use the cutting fluid system on your latheAccessories High-Precision 3-Jaw Scroll ChucksSB1279-10 Pc. Precision 5-C Collet Set SB1247-MT4 Bull Nose CenterSBL Gearhead T-Shirt SBL One Good Turn T-Shirt Maintenance Schedule CleaningAnnual Service Headstock Monitoring Oil TemperatureLubrication Checking & Adding OilCleaning Pump System & Changing Oil To clean the oil pump systemApron GearboxChanging Oil Ways & Slides Lead Screw & Feedrod BearingsLead Screw Unpainted & Machined SurfacesTo clean the filter Cleaning Electrical Box FilterBall Oilers Handling & Care Annual MaintenanceEnd Gearing LubricatingHazards Adding FluidChanging Cutting Fluid To change the cutting fluidMachine Storage To prepare your machine for short-term storage up to a yearCompound Leadscrew Backlash AdjustmentCross Slide Leadscrew Gib Adjustment Leadscrew End Play AdjustmentTo remove leadscrew end play Half Nut Adjustment To adjust the half nutFeedrod Clutch Adjustment To adjust the clutch release pointTo adjust the brake and brake switch Brake & SwitchTo adjust the V-belts BeltsRe-install the pedal stop, tightening it Leadscrew Shear Pin Replacement To replace the shear pinRe-install the access covers To re-install the gap Gap Removal InstallationTo remove the gap TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Warranty Southbendlathe.com 16 X 60 EVS Toolroom Lathes Machine Specifications Model SB1014 16 x 60 EVS Toolroom LatheTailstock Info Dimensions Model SB1015 16 x 60 EVS Toolroom Lathe 15A Dimensions #BL12162-12163 14 & 16 EVS Toolroom Lathes Scope of Manual UpdatesCustomer Service Manual FeedbackElectrical Safety Instructions Wiring Diagram Color KEYWiring Overview 220 VACComponent Location Index Component location indexElectrical Box Wiring To Control Panel,RPM Electrical Box Electrical box220V Spindle Motor 440V Spindle Motor220V Oil Pump Motor & Pressure Sensor 440V Oil Pump Motor & Pressure Sensor220V Coolant Pump Wiring 440V Coolant Pump WiringControl Panel Wiring Board,440V Power Connection Plug As recommendedAdditional Component Wiring Additional comWarranty Southbendlathe.com Parts Manual Scope of Manual Table of Contents Headstock Casing DescriptionHeadstock Controls Headstock Controls Parts List Headstock Upper Gearing Headstock Upper Gearing Parts List Headstock Transfer Gearing Gearbox Gearing Gearbox Gearing Parts List Gearbox Controls Gearbox Controls Parts List PRP24M Roll PIN 5 XView PartsApron Front View Parts List Apron Rear View Apron Rear View Parts List Dial Indicator Carriage Stop Compound Slide & Tool Post 955Saddle Body & Controls Saddle Body & Controls Parts List Bearing CollarSaddle Base Bed & Shafts Bed & Shafts Parts List PSTB002 Steel Ball 5/16End Gears Motor Assembly Motor Assembly Parts List Cabinets & Panels Cabinets & Panels Parts List Chuck GuardHeadstock Oiling System Headstock Oiling System Parts List 1905 1904 1825 1823 1824 1828 1830 1914 1802 1829 1826 Tailstock Parts List PK34MSteady Rest Follow Rest Electrical Cabinet Electrical Cabinet & Control PanelControl Panel Electrical Cabinet & Control Panel Parts List Main Power SwitchJAW Chuck 10 Assembly Machine Labels Front View Tool Room Series LabelMachine Labels Rear View #TS12318
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SB1012 specifications

The Southbend SB1012 is a versatile and efficient commercial range designed specifically for the rigorous demands of professional kitchens. This powerful cooking appliance features a robust construction and advanced technologies that cater to chefs who require precision and reliability in their culinary endeavors.

One of the standout features of the SB1012 is its powerful burners, which come equipped with heavy-duty cast-iron grates. The range typically includes four open burners that deliver exceptional heat output. This allows chefs to achieve quick boiling, searing, and simmering, thereby ensuring perfect cooking results every time. The burners are designed to provide consistent heat distribution, reducing the chance of hot spots and uneven cooking.

The Southbend SB1012 also incorporates a 12-inch griddle, adding another layer of versatility to its functionality. The griddle is constructed from high-quality materials that provide even heat and withstand high temperatures, making it suitable for cooking everything from pancakes to stir-fried dishes. The grease trough and easy-to-clean design contribute to the overall efficiency of the kitchen.

In addition to its cooking surfaces, the SB1012 features a spacious oven compartment, designed to accommodate larger pans and dishes. With a temperature range that typically goes up to 500 degrees Fahrenheit, the oven is ideal for baking, roasting, and other cooking techniques that require precise temperature control. The inclusion of a built-in temperature gauge helps chefs monitor cooking conditions at a glance.

Durability is a hallmark of the Southbend SB1012. The range is constructed from heavy-duty stainless steel, which not only enhances its aesthetic appeal but also ensures resistance to wear and tear in a busy kitchen environment. The removable ovens and easy-access components facilitate straightforward cleaning and maintenance, ensuring the equipment remains in peak condition even after extensive use.

To further improve user experience, the Southbend SB1012 is designed with safety features in mind. The range often includes pilot lights for easy ignition, and the heavy-duty construction minimizes the risk of accidental damage.

In summary, the Southbend SB1012 combines powerful cooking performance with durable construction and ease of use, making it a preferred choice for professional kitchens looking to optimize their cooking capabilities. Its advanced features, versatility, and reliability are tailored to meet the high standards of culinary professionals.