Southbend SB1012 owner manual Maintenance Schedule, Cleaning

Page 56

EVS Toolroom Lathes

M A I N T E N A N C E

For Machines Mfg. Since 7/09

Maintenance Schedule

!

Always disconnect power

to the machine before

 

performing maintenance.

 

Failure to do this may

 

result in electrocution or

 

accidental startup injury.

Each operator of this machine is responsible for ensuring proper care of the equipment. We strongly recommend all operators make a habit of following the daily maintenance procedures.

For optimum performance from this machine, this maintenance schedule must be strictly followed. Use the chart provided on Page 55 to ensure this is done.

Ongoing

To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations:

ss ,OOSEOMOUNTING BOLTS ORIFASTENERS

ss7ORN RFRAYED FCRACKED OR DAMAGEDAWIRES ss 'UARDS REMOVED

ss %MERGENCYGSTOP BUTTONSNOTOWORKINGUCORRECTLY or not requiring you to reset it before starting the machine again.

ss !!REDUCTIONUIN BRAKING SPEED ORBEFFICIENCY ss (EADSTOCKSOILONOTKFLOWINGLAGAINSTTSIGHTLGLASS ss #UTTINGTFLUIDGNOTFFLOWINGDOUT

ss Any other unsafe condition.

Daily, Before Operations

ss#HECKADDKGEARBOXDOILGPage 58). ss #HECKADDKAPRONDOIL Page 58).

ss #HECKECUTTINGCmUID LEVEL Page 62). ss ,UBRICATEITHEAWAYS Page 59).

ss 0UTUOIL IN THE BALLNOILERS Page 60).

ss #HECKADDKLEADSCREW LFEEDRODSBEARINGWOIL

(Page 59).

ss #LEANLUBRICATEUTHERLEADSCREWEPage 59). ss 4URN SPINDLE SPEED DIALEALLSTHEEWAYDDOWN ss -OVE THE POWER FEEDPLEVEREON THE APRON TOL neutral (to prevent crashes upon startup).

ss %NSURE CARRIAGECLOCK BOLTAIS LOOSE

Daily, During Operations

ss6ERIFY HEADSTOCK OIL mOWSTWHEN POWER ISL turned ON (Page 56).

ss6ERIFY ELECTRICALLBOXCCOOLINGCFANLIS OPERATING ss 6ERIFY HEADSTOCK OIL TEMPERATURE ISOUNDER

170° F.

Daily, After Operations

ss 6ACUUMCLEAN ALL CHIPS AND SWARF FROMHBED

slides, and chip drawer.

ss7IPE DOWN ALLOUNPAINTEDLOR MACHINEDA surfaces with an oiled rag (Page 59).

ss$EPRESSREMERGENCYESTOP BUTTONNANDYSHUT

OFF the main power switch (to prevent accidental startup).

Monthly

ss $RAINAANDNCLEANNTHE CUTTINGAmUID TANK THENU add new cutting fluid.

ss2EMOVE ELECTRICALLBOXCAIRRlLTERAAND CLEANX with compressed air or a vacuum.

Annually (or Semi-Annually with Hard Use)

ss$RAINAANDNCLEANNTHE HEADSTOCKNOILTRESERVOIR then add new oil.

ss#HANGE THE APRON OIL ss #HANGE THE GEARBOX OIL

Cleaning

Regular cleaning is one of the most important steps in taking care of this lathe. We recommend that each operator be responsible for cleaning the machine immediately after using it or at the end of the day. We also recommend that the cleaning routine be planned into the workflow schedule, so that adequate time is set aside to do the job right.

Typically, the easiest way to clean swarf from the bed ways and chip drawer is to use a wet/dry shop vacuum that is dedicated for this purpose only. The small chips leftover after vacuuming can be wiped up with a slightly oiled rag. Avoid using compressed air to blow off chips, as it may drive them deeper into moving surfaces and could cause sharp chips to fly into your face or hands.

All visible swarf should be removed from the lathe during cleaning.

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Image 56
Contents 14 & 16 EVS Toolroom Lathes Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Accessories Features About These MachinesForeword CapabilitiesIdentification 14 & 16 EVS LatheTrained/Supervised Operators Only Basic Machine SafetyUnderstanding Risks of Machinery F E T Y Additional Metal Lathe Safety Preparation Overview Things Youll NeedUnpacking Typical preparation process is as followsTool Box Inventory Figure Qty InventoryMain Inventory 1 Figure Qty Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location To lift and move your lathe Cross-Section View of Lifting SetupLifting & Moving Leveling & Mounting LevelingBolting to Concrete Floors AssemblyLubricating Lathe Power Connection Adding Cutting FluidTo connect power cord to the lathe Connecting Power Cord to LatheHardwiring Lathe to Power Source Correcting Out-of-Phase Wiring To correct wiring that is out of phaseTest Run To test run your machineControl panel-test run Spindle ON/OFF lever-setup E P a R a T I O N Spindle Break-In To complete the spindle break-inRecommended Adjustments Factory adjustments that should be verifiedOperation Overview Carriage Controls Main Power SwitchHeadstock Controls Control Panel Control panelTailstock Controls Foot Brake Tailstock controlsItems Needed Qty Chuck & Faceplate MountingRemoving Chuck or Faceplate Mounting Chuck or Faceplate To mount a chuck or faceplateInstalling and Adjusting Camlock Studs Tool Needed QtyJaw Chuck Correct camlock stud alignmentChanging Jaws Mounting WorkpieceItem Needed Qty To change the jawTailstock To mount a workpiece on the 4-jaw chuckUsing Quill Installing ToolingTo install tooling in the tailstock Moving Along BedwayTo align the tailstock offset to the spindle center line OffsettingAligning Looking down from above Mounting Workpiece Between Centers FaceplateMounting Workpiece with Clamps Centers Mounting Dead Center in SpindleDead Centers Live CentersRemoving Center from Spindle Mounting Center in TailstockRemoving Center from Tailstock To mount a center in the tailstockFollow Rest To install and use the steady restSteady Rest Compound Slide Four-Way Tool PostTo load the tool post To set the compound slide at a certain angleAligning Cutting Tool with Tailstock Center Tools Needed QtyTo align the cutting tool with the tailstock CenterCarriage Stop Adjustable Apron Stop SystemTo adjust the carriage stop Manual Feed Spindle SpeedPower Feed Setting Spindle SpeedTo use the quick change feed direction knob Power Feed ControlsTo engage the power feed Mod. D.P Understanding Thread & Feed Rate ChartPositioning Gearbox Levers End Gear Setup Normal PositionAlternate Position Configuring End GearsPower Feed Lever Thread Dial & Chart OverviewThreading Controls Half Nut LeverUsing Thread Dial and Chart TPI 4-72 Divisible ByTPI 2-54 Not Divisible By Odd Numbered TPI27⁄8 TPI Chip DrawerOther Fractional TPI Cutting Fluid System To use the cutting fluid system on your latheAccessories High-Precision 3-Jaw Scroll ChucksSBL Gearhead T-Shirt SBL One Good Turn T-Shirt SB1247-MT4 Bull Nose CenterSB1279-10 Pc. Precision 5-C Collet Set Maintenance Schedule CleaningAnnual Service Monitoring Oil Temperature LubricationHeadstock Checking & Adding OilCleaning Pump System & Changing Oil To clean the oil pump systemChanging Oil GearboxApron Lead Screw & Feedrod Bearings Lead ScrewWays & Slides Unpainted & Machined SurfacesBall Oilers Cleaning Electrical Box FilterTo clean the filter Annual Maintenance End GearingHandling & Care LubricatingHazards Adding FluidChanging Cutting Fluid To change the cutting fluidMachine Storage To prepare your machine for short-term storage up to a yearCross Slide Leadscrew Backlash AdjustmentCompound Leadscrew To remove leadscrew end play Leadscrew End Play AdjustmentGib Adjustment Half Nut Adjustment To adjust the half nutFeedrod Clutch Adjustment To adjust the clutch release pointBrake & Switch To adjust the V-beltsTo adjust the brake and brake switch BeltsRe-install the pedal stop, tightening it Leadscrew Shear Pin Replacement To replace the shear pinRe-install the access covers To remove the gap Gap Removal InstallationTo re-install the gap TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Warranty Southbendlathe.com 16 X 60 EVS Toolroom Lathes Machine Specifications Model SB1014 16 x 60 EVS Toolroom LatheTailstock Info Dimensions Model SB1015 16 x 60 EVS Toolroom Lathe 15A Dimensions #BL12162-12163 14 & 16 EVS Toolroom Lathes Updates Customer ServiceScope of Manual Manual FeedbackElectrical Safety Instructions Wiring Diagram Color KEYWiring Overview 220 VACComponent Location Index Component location indexElectrical Box Wiring To Control Panel,RPM Electrical Box Electrical box220V Spindle Motor 440V Spindle Motor220V Oil Pump Motor & Pressure Sensor 440V Oil Pump Motor & Pressure Sensor220V Coolant Pump Wiring 440V Coolant Pump WiringControl Panel Wiring Board,440V Power Connection Plug As recommendedAdditional Component Wiring Additional comWarranty Southbendlathe.com Parts Manual Scope of Manual Table of Contents Headstock Casing DescriptionHeadstock Controls Headstock Controls Parts List Headstock Upper Gearing Headstock Upper Gearing Parts List Headstock Transfer Gearing Gearbox Gearing Gearbox Gearing Parts List Gearbox Controls Gearbox Controls Parts List PRP24M Roll PIN 5 XView PartsApron Front View Parts List Apron Rear View Apron Rear View Parts List Dial Indicator Carriage Stop Compound Slide & Tool Post 955Saddle Body & Controls Saddle Body & Controls Parts List Bearing CollarSaddle Base Bed & Shafts Bed & Shafts Parts List PSTB002 Steel Ball 5/16End Gears Motor Assembly Motor Assembly Parts List Cabinets & Panels Cabinets & Panels Parts List Chuck GuardHeadstock Oiling System Headstock Oiling System Parts List 1905 1904 1825 1823 1824 1828 1830 1914 1802 1829 1826 Tailstock Parts List PK34MSteady Rest Follow Rest Control Panel Electrical Cabinet & Control PanelElectrical Cabinet Electrical Cabinet & Control Panel Parts List Main Power SwitchJAW Chuck 10 Assembly Machine Labels Front View Tool Room Series LabelMachine Labels Rear View #TS12318
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SB1012 specifications

The Southbend SB1012 is a versatile and efficient commercial range designed specifically for the rigorous demands of professional kitchens. This powerful cooking appliance features a robust construction and advanced technologies that cater to chefs who require precision and reliability in their culinary endeavors.

One of the standout features of the SB1012 is its powerful burners, which come equipped with heavy-duty cast-iron grates. The range typically includes four open burners that deliver exceptional heat output. This allows chefs to achieve quick boiling, searing, and simmering, thereby ensuring perfect cooking results every time. The burners are designed to provide consistent heat distribution, reducing the chance of hot spots and uneven cooking.

The Southbend SB1012 also incorporates a 12-inch griddle, adding another layer of versatility to its functionality. The griddle is constructed from high-quality materials that provide even heat and withstand high temperatures, making it suitable for cooking everything from pancakes to stir-fried dishes. The grease trough and easy-to-clean design contribute to the overall efficiency of the kitchen.

In addition to its cooking surfaces, the SB1012 features a spacious oven compartment, designed to accommodate larger pans and dishes. With a temperature range that typically goes up to 500 degrees Fahrenheit, the oven is ideal for baking, roasting, and other cooking techniques that require precise temperature control. The inclusion of a built-in temperature gauge helps chefs monitor cooking conditions at a glance.

Durability is a hallmark of the Southbend SB1012. The range is constructed from heavy-duty stainless steel, which not only enhances its aesthetic appeal but also ensures resistance to wear and tear in a busy kitchen environment. The removable ovens and easy-access components facilitate straightforward cleaning and maintenance, ensuring the equipment remains in peak condition even after extensive use.

To further improve user experience, the Southbend SB1012 is designed with safety features in mind. The range often includes pilot lights for easy ignition, and the heavy-duty construction minimizes the risk of accidental damage.

In summary, the Southbend SB1012 combines powerful cooking performance with durable construction and ease of use, making it a preferred choice for professional kitchens looking to optimize their cooking capabilities. Its advanced features, versatility, and reliability are tailored to meet the high standards of culinary professionals.