Woodstock M1049 manual Setting RPM, To determine and set the needed cutting RPM, do these steps

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Setting RPM

To determine and set the needed cutting RPM, do these steps:

1.Use the table in Figure 31 to determine the cutting speed required for the workpiece material.

2.Determine the average final diameter of the workpiece in inches, for the cut to be made.

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3.Now use the following formula to determine the closest RPM for the cutting operation:

(Cutting Speed x 4) = RPM

Diameter of Cut

4.With the calculated RPM, refer to the RPM Chart on Page 31 and select the pulley ratio that gives you the closest RPM to what you need.

5.DISCONNECT THE LATHE FROM POWER!

6.Release the belt tension lever (Figure 32).

7.Make sure the spindle is completely stopped and then open the belt access door (Figure 33).

8.Move the belt to the appropriate pulley combination that is closest to your calculated RPM. In the chart for example, 300 RPM is needed so BC2 is selected:

Cutting Speeds for High Speed Steel

(HSS) Cutting Tools

Workpiece Material

Cutting Speed

 

(sfm)

Aluminum & alloys

300

 

 

Brass & Bronze

150

Copper

100

Cast Iron, soft

80

Cast Iron, hard

50

Mild Steel

90

Cast Steel

80

Alloy Steel, hard

40

Tool Steel

50

Stainless Steel

60

 

 

Titanium

50

 

 

Plastics

300-800

 

 

Wood

300-500

 

 

Note: =fiZXiY`[\Zlkk`e^kffcj#[flYc\

k_\Zlkk`e^jg\\[%K_\j\mXcl\jXi\X ^l`[\c`e\fecp% Refer to the MACHINERY'S HANDBOOK for more detailed informa-

tion.

=`^li\31% Cutting speed table for HSS

cutting tools.

Figure 32. Belt tension lever.

9.Close the door and re-tension the belt.

-30-

Figure 33. Belt and change gear access.

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Contents 7C8=IDEA6I= Page Table of Contents JIM@ D8@EKE8E FGI8K@FEJ JKLG G8IKJ Introduction Woodstock Technical Support@EKIFLK@FE @EKIFLK@FE @EKIFLK@FE Controls and Features Safety For Your Own Safety Read Manual Before Operating MachineJ8=KP Additional Safety Instructions for Lathes Avoiding Potential Injuries Electrical Circuit RequirementsAmps Nema50 ft Grounding RequirementsExtension Cords Setup Installed Accessories Figure QtyPackaged Accessories Figure InventoryMachine Placement Cleaning MachineUncrating & Lifting JKLGTo begin the test run procedure, do these steps Test Run and Break-InLathe Operations GeneralDisconnect Power to the Lathe Chuck and Faceplate MountingReplacing Jaws To remove a set of jaws, do these stepsTo load a workpiece in the four-jaw chuck, do these steps Using the Four-Jaw ChuckTo install the four-jaw chuck, do these steps Using the Faceplate To install the faceplate, do these stepsUsing the Tailstock To use the tailstock, do these stepsTo align the tailstock, do these steps To setup the tailstock to cut tapers, do these stepsTailstock Alignment =`li\22% Tailstock adjustment option #2 Using Centers To use the steady rest, do these steps Using the Steady RestUsing the Follow Rest To set the angular position, do these steps Setting Compound SlideUsing the Tool Posts Using Manual Feed Longitudinal HandwheelCutting Speeds for High Speed Steel HSS Cutting Tools Setting RPMTo determine and set the needed cutting RPM, do these steps RPM Chart Setting Power Feed Rate To set and engage the power feed, do these stepsThreading Setup To setup for threading, do these stepsMaintenance General MaintenanceGeneral Cleaning General Lubrication=`li\43%End-cap bushing and tailstock Ball oilers Cross Slide Backlash ServiceCross-Slide and Saddle Gib Adjustments Replacing the V-Belt Replacing the Cogged BeltTo replace the V-belt, do these steps To replace the cogged-belt, do these stepsElectrical Safety Instructions  HL8C@=@CKI@@8E% Due toWiring Diagram StopTroubleshooting Motor & ElectricalOperation and Work Results +09\eZkfgCXk\D%J`eZ\/&0 Parts Drive BeltBelt Tensioner Change Gears Headstock Quick-Change Gearbox Apron Front ViewApron Parts List Saddle & Cross Slide Compound Rest & Tool Post Tailstock Steady Rest Follow RestBed Electrical & Tools XPS09MMachine Labels Grouped Warnings LabelPage Page Page Place Stamp Here N8II8EKP =\FjVainBVXcZhVcYIddah