Woodstock M1049 manual +09\eZkfgCXk\D%J`eZ\/&0

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Loud, repetitious	1.	Pulley set screws or keys are missing or	1.	Inspect keys and set screws. Replace or tighten if
noise coming		loose.		necessary.
from machine			2.	Tighten fan or shim cover, or replace items.
at or near the	2.	Motor fan is hitting the cover.
motor.
Carriage hard to	1.	Saddle clamp shoe is too tight.	1.	Readjust carriage clamp shoe.
move.	2.	Chips have loaded up on bedways.	2.	Frequently clean away chips that load up during
				turning operations.
	3.	Bedways are dry and in need of lubrication.	3.	Lubricate bedways and handles.
	4.	Longitudinal stops are interfering.	4.	Check to make sure that stops are floating and not
				hitting the center stop.

Gear change	1.	Gears not aligned in headstock.	1.	Rotate spindle by hand until gear falls into place.
levers will not
shift into posi-
tion.

Motor overheats.	1.	Motor overloaded.	1.	Reduce load on motor.
	2.	Air circulation through the motor restricted.	2.	Clean out motor to provide normal air circulation.

Loud, repetitious	1.	Gears not aligned in headstock or no back-	1.	Adjust gears and establish backlash.
noise coming		lash.
from machine.	2.	Broken gear or bad bearing.	2.	Replace broken gear or bearing.
	3.	Workpiece is hitting stationary object.	3.	Stop lathe immediately and correct interference
				problem.
	4.	The cogged-belt has stripped.	4.	Replace the cogged-belt.

Tailstock quill	1.	Quill lock lever is tightened down.	1.	Turn lever counterclockwise.
will not feed out
of tailstock.
Motor is loud	1.	Excessive depth of cut or feed rate.	1.	Decrease depth of cut or feed rate.
when cutting.	2.	RPM or feed rate wrong for cutting	2.	Refer to RPM feed rate chart for appropriate rates.
Overheats or		operation.
bogs down in the	3.	Cutting tool is dull.	3.	Sharpen or replace the cutting tool.
cut.	4.	Gear setup is too tight, causing them to	4.	Readjust the gear setup with a small amount of
		bind.		backlash so the gears move freely and smoothly
				when the chuck is rotated by hand.

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Contents 7C8=IDEA6I= Page Table of Contents JIM@ D8@EKE8E FGI8K@FEJ JKLG G8IKJ Introduction Woodstock Technical Support@EKIFLK@FE @EKIFLK@FE @EKIFLK@FE Controls and Features Safety For Your Own Safety Read Manual Before Operating MachineJ8=KP Additional Safety Instructions for Lathes Avoiding Potential Injuries Electrical Circuit RequirementsAmps Nema50 ft Grounding RequirementsExtension Cords Setup Installed Accessories Figure QtyPackaged Accessories Figure InventoryMachine Placement Cleaning MachineUncrating & Lifting JKLGTo begin the test run procedure, do these steps Test Run and Break-InLathe Operations GeneralDisconnect Power to the Lathe Chuck and Faceplate MountingReplacing Jaws To remove a set of jaws, do these stepsTo load a workpiece in the four-jaw chuck, do these steps Using the Four-Jaw ChuckTo install the four-jaw chuck, do these steps Using the Faceplate To install the faceplate, do these stepsUsing the Tailstock To use the tailstock, do these stepsTo align the tailstock, do these steps To setup the tailstock to cut tapers, do these stepsTailstock Alignment =`li\22% Tailstock adjustment option #2 Using Centers To use the steady rest, do these steps Using the Steady RestUsing the Follow Rest To set the angular position, do these steps Setting Compound SlideUsing the Tool Posts Using Manual Feed Longitudinal HandwheelCutting Speeds for High Speed Steel HSS Cutting Tools Setting RPMTo determine and set the needed cutting RPM, do these steps RPM Chart Setting Power Feed Rate To set and engage the power feed, do these stepsThreading Setup To setup for threading, do these stepsMaintenance General MaintenanceGeneral Cleaning General Lubrication=`li\43%End-cap bushing and tailstock Ball oilers Cross Slide Backlash ServiceCross-Slide and Saddle Gib Adjustments Replacing the V-Belt Replacing the Cogged BeltTo replace the V-belt, do these steps To replace the cogged-belt, do these stepsElectrical Safety Instructions HL8C@=@CKI@@8E% Due toWiring Diagram StopTroubleshooting Motor & ElectricalOperation and Work Results +09\eZkfgCXk\D%J`eZ\/&0 Parts Drive BeltBelt Tensioner Change Gears Headstock Quick-Change Gearbox Apron Front ViewApron Parts List Saddle & Cross Slide Compound Rest & Tool Post Tailstock Steady Rest Follow RestBed Electrical & Tools XPS09MMachine Labels Grouped Warnings LabelPage Page Page Place Stamp Here N8II8EKP =\FjVainBVXcZhVcYIddah