Woodstock M1049 manual Troubleshooting, Motor & Electrical

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Troubleshooting

This section covers the most common lathe problems. DO NOT make any adjustments until the lathe is disconnected from power and all moving parts have come to a com- plete stop. If you need help or are unsure of procedures, call our Technical Support Line at (360) 734-3482.

Motor & Electrical

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Motor will not	1.	Incorrect lathe operation.	1. Use the spindle direction ON/OFF lever.
start.	2.	Main power panel switch is F==.	2.	Turn the main power panel switch FE.
	3.	Start capacitor is at fault.	3.	Replace start capacitor.
	4.	Circuit breaker or fuse is at fault.	4.	Seek an electrician to troubleshoot and repair the
				shop power supply.
	5.	No voltage or open connection.	5.	Test circuit, replace wires and connections as
				required.
	6.	Motor is at fault.	6.	Replace motor.

Fuses or circuit	1.	Short circuit in line cord or plug.	1. Inspect cord or plug for damaged insulation and
breakers trip				shorted wires.
open.	2.	Short circuit in motor or loose connections.	2.	Inspect all connections on motor for loose or
				shorted terminals or worn insulation.
	3.	Incorrect fuses or circuit breakers in power	3.	Install correct fuses or circuit breakers.
		supply.

Motor only turns	1.	Start capacitor is at fault.	1.	Replace failed capacitor.
chuck one direc-	2.	Wiring is at fault.	2.	Refer to the wiring diagram on GX^\39. Make sure
tion.				the motor and rotation switch are wired correctly.
	3.	Motor rotation switch is at fault.	3.	Replace motor rotation switch.
	4.	Motor is at fault.	4.	Replace the motor.
Motor overheats	1.	Excessive depth of cut.	1. Decrease depth of cut.
or bogs down	2.	RPM or feed rate wrong for operation.	2.	Refer to RPM feed rate chart for appropriate rates.
during a cut.	3.	Dull cutters.	3.	Sharpen or replace cutters.

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Contents 7C8=IDEA6I= Page Table of Contents JIM@ D8@EKE8E FGI8K@FEJ JKLG G8IKJ Introduction Woodstock Technical Support@EKIFLK@FE @EKIFLK@FE @EKIFLK@FE Controls and Features Safety For Your Own Safety Read Manual Before Operating MachineJ8=KP Additional Safety Instructions for Lathes Avoiding Potential Injuries Amps ElectricalCircuit Requirements NemaGrounding Requirements Extension Cords50 ft Packaged Accessories Figure SetupInstalled Accessories Figure Qty InventoryMachine Placement Cleaning MachineUncrating & Lifting JKLGTo begin the test run procedure, do these steps Test Run and Break-InLathe Operations GeneralDisconnect Power to the Lathe Chuck and Faceplate MountingReplacing Jaws To remove a set of jaws, do these stepsUsing the Four-Jaw Chuck To install the four-jaw chuck, do these stepsTo load a workpiece in the four-jaw chuck, do these steps Using the Faceplate To install the faceplate, do these stepsUsing the Tailstock To use the tailstock, do these stepsTo setup the tailstock to cut tapers, do these steps Tailstock AlignmentTo align the tailstock, do these steps =`li\22% Tailstock adjustment option #2 Using Centers Using the Steady Rest Using the Follow RestTo use the steady rest, do these steps Setting Compound Slide Using the Tool PostsTo set the angular position, do these steps Using Manual Feed Longitudinal HandwheelSetting RPM To determine and set the needed cutting RPM, do these stepsCutting Speeds for High Speed Steel HSS Cutting Tools RPM Chart Setting Power Feed Rate To set and engage the power feed, do these stepsThreading Setup To setup for threading, do these stepsGeneral Cleaning MaintenanceGeneral Maintenance General Lubrication=`li\43%End-cap bushing and tailstock Ball oilers Service Cross-Slide and Saddle Gib AdjustmentsCross Slide Backlash To replace the V-belt, do these steps Replacing the V-BeltReplacing the Cogged Belt To replace the cogged-belt, do these stepsElectrical Safety Instructions HL8C@=@CKI@@8E% Due toWiring Diagram StopTroubleshooting Motor & ElectricalOperation and Work Results +09\eZkfgCXk\D%J`eZ\/&0 Parts Drive BeltBelt Tensioner Change Gears Headstock Quick-Change Gearbox Apron Front ViewApron Parts List Saddle & Cross Slide Compound Rest & Tool Post Tailstock Steady Rest Follow RestBed Electrical & Tools XPS09MMachine Labels Grouped Warnings LabelPage Page Page Place Stamp Here N8II8EKP =\FjVainBVXcZhVcYIddah