Carrier T--298 service manual Cations, Start--Up, Refrigerant CYCLE--STANDARD System

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1.4AirV SYSTEM COMPONENT SPECIFI-

CATIONS

1.4.1 Refrigerant Charge

Standard -- High Capacity -- Heat Pump

R--22 -- 15.9 Ounces

Low Profile (All)

R--22 -- 16.9 Ounces

1.4.2 Compressor -- 115 Volts, 60 Cycles, 1 Phase

a. Locked Rotor Amps -- Standard -- High Capacity -- Heat Pump

64.5AMPS6

b.Locked Rotor Amps -- Low Profile High Capacity

59.0AMPS

c.Fully Loaded Amps -- Standard

Cooling -- Approximate 12.8 AMPS Heating -- N/A

d. Fully Loaded Amps -- High Capacity

Cooling -- Approx. 14.5 AMPS

Heating -- Approx. 11 AMPS

e. Fully Loaded Amps -- Low Profile Cooling -- Approx. 14.1 AMPS Heating -- Approx. 13.8 AMPS

f.Fully Loaded Amps -- Heat Pump Cooling -- Approx. 12.8 AMPS Heating -- Approx. 11 AMPS

1.4.3Compressor -- 220 Volts, 50 Cycles, 1 Phase a. Locked Rotor Amps

23.6AMPS

1.4.4Thermostat Range (All Free Blow Units)

61° F (16° C) to 89° F (32° C)

1.5 START--UP

Refer to operating instructions in Owners Guide (see Table 1-2) packaged with the vehicle system.

DISCHARGE

LIQUID

SUCTION

 

 

CAPILLARY

 

 

TUBE

 

EVAPORATOR

 

 

ACCUMULATOR

STRAINER

COMPRESSOR

CONDENSER

 

 

 

Figure 1-8 Refrigerant Flow Schematic (Standard System)

1.6 REFRIGERANT CYCLE--STANDARD SYSTEM

The cooling cycle is energized when the thermostat, located on the ceiling unit, calls for cooling. The main components of the system are the compressor, air-cooled condenser coil, strainer, capillary tube, evaporator coil and accumulator.

The compressor raises the pressure and the temperature of the refrigerant and forces it through the discharge line into the condenser coil. (See Figure 1-8.)

The condenser fan circulates surrounding air (which is at a temperature lower than the refrigerant) over the outside of the coil tubes. Heat transfer is established from the refrigerant (inside the tubes) to the air (flowing over the tubes). The tubes have fins designed to improve the transfer of heat from the refrigerant gas to the air. This removal of heat causes the refrigerant to liquefy, thus liquid refrigerant leaves the coil and flows through a strainer to the capillary tube. The strainer removes any impurities within the refrigerant system.

The capillary tube meters the flow of liquid refrigerant to the evaporator coil. As the refrigerant flows through the capillary tube, there is a reduction in pressure and temperature.

The evaporator blower (fan) pulls vehicle air through the filters, which remove particulate matter, and then pass the cleaned air through the evaporator coil.

The low pressure, low temperature liquid that flows into the evaporator coil tubes is colder than the air that is circulated over the tubes. Heat transfer is established from the vehicle air (flowing over the tubes) to the refrigerant (flowing inside the tubes). The evaporator coil tubes have aluminum fins to increase heat transfer from the air to the refrigerant; therefore the cooler air is circulated to the interior of the vehicle.

The transfer of heat from the air to the low temperature liquid refrigerant in the indoor coil causes the liquid to vaporize. This low temperature, low pressure vapor passes into the accumulator. The accumulator is designed with the inlet tube delivering refrigerant to the bottom of the tank and the outlet tube taking refrigerant form the top of the tank. This arrangement ensures that only vapor refrigerant is returned to the compressor, where the cycle repeats.

When ventilation only is selected, the indoor fan functions to circulate air throughout the vehicle. The refrigerant cycle will remain off.

1-9

T--298

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Contents Model AirV AirV Operating Precautions Safety SummaryGeneral Safety Notices Maintenance PrecautionsSpecific Warning and Caution Statements Specific Warnings and CautionsSafety 298 Table of Contents Table of Contents List of Figures Figure NumberList of Tables Table NumberSerial Number Identification Section DescriptionIntroduction Design Change DescriptionsUpper Unit Roof Ceiling UnitAdditional Support Manuals MANUAL--FORM no Equipment Covered Type of ManualFor Part no Ceiling Unit Component Identification Free--Blow Component Identification -- Low Profile -- Upper Unit Component Listing--Ceiling Unit For Ducted Systems Supply AIR Return AIRFree Blow Type Cations START--UPRefrigerant CYCLE--STANDARD System Refrigerant Flow Schematic -- Heat Pump -- Cool Mode Cooling Refrigerant Cycle -- Heat PumpPage Section Troubleshooting Condenser AIR not Adequate Heater Cycles on Limit Switch HEAT/ Cool Version onlyInsufficient COOLING, Cooling AIR not Adequate Insufficient CoolingClearing Diagnostic Alarms Inadequate Heat HEAT--PUMPPriority Malfunction Section Service and Maintenance Preventative MaintenanceService -- General Ceiling Grill -- Free Blow 3.3.3 Ceiling Panel Removal Indoor Thermostat Removal Indoor Thermostat 3.3.7 Air Sweep RemovalControl Box Assembly Removal Ceiling Unit -- Ducted SystemsFilter Removal Service -- Upper Unit -- STANDARD, HC & HP PCB Display RemovalFuse Removal Compressor Replacement 15 Control BoxUpper Scroll Assembly Removal 19 Motor AssemblyAir Handling System Removal 23 Blower WheelLine Voltage -- 10% 27 Upper Scroll Assembly Locking Tabs b. & Screw Locations c 30 Condenser Fan Assembly Retaining Ring Condenser Motor Removal 34 Evaporator Motor Locking TabsBe permanent. It cannot be changed back to Capacitor RemovalChange from Fahrenheit to Celsius will Fahrenheit38 Remote Control Components SET Thermostat Configuration LCD DisplayCheck Thermostat Operation Powerbox Assembly Upper UnitThermostat Thermostat Powerbox Assembly Ac to ry Wiri ng Fie ld Wiri ngSection Wiring Schematics Upper Unit Schematic -- Standard & HCCeiling Unit Schematic -- Cooling Only Heat Pump -- Ceiling Unit -- Free Blow Heat Pump -- Upper Unit -- Ducted 10 Ceiling Unit -- Wall Thermostat -- Ducted & Free Blow Wall Mounted ThermostatsIndex Ceiling Unit -- Ducted Systems Ceiling Unit -- Free Blow