Carrier T--298 Safety Summary, General Safety Notices, First AID, Operating Precautions

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SAFETY SUMMARY

GENERAL SAFETY NOTICES

The following general safety notices supplement the specific warnings and cautions appearing elsewhere in this manual. They are recommended precautions that must be understood and applied during operation and maintenance of the equipment covered herein. The general safety notices are presented in the following three sections labeled: First Aid, Operating Precautions and Maintenance Precautions. A listing of the specific warnings and cautions appearing elsewhere in the manual follows the general safety notices.

FIRST AID

An injury, no matter how slight, should never go unattended. Always obtain first aid or medical attention immediately.

OPERATING PRECAUTIONS

Always wear safety glasses.

Keep hands clear of the evaporator blower and condenser fan.

No work should be performed on the unit until all circuit breakers and start--stop switches are turned off, and power supply is disconnected.

Always work in pairs. Never work alone.

In case of severe vibration or unusual noise, stop the unit and investigate.

MAINTENANCE PRECAUTIONS

Beware of unannounced starting of the evaporator blower & condenser fan. Do not remove the ceiling grill assembly or the upper unit cover assembly before turning the power off, and disconnecting the power supply. Before disconnecting, discharge capacitors by shorting across the capacitors terminals. (See Paragraph 3.5.8)

When disassembling wiring, use numbered stickers to identify wire leads and terminals. This aids in quick, accurate reassembly.

Be sure power is turned off before working on motors, controllers, or electrical control switches. Tag any circuit breakers and power supply to prevent accidental energizing of circuits.

Do not bypass any electrical safety devices, e.g. bridging an overload, or using any sort of jumper wires. Problems with the system should be diagnosed and any necessary repairs must be performed by qualified service personnel.

In case of electrical fire, open circuit switch and extinguish with CO2 (never use water).

Use dry nitrogen to pressurize the system for leak checking. Be careful not to exceed 150 psig test pressure in the hermetic compressor.

Coil fins are sharp. Use care when removing the cover form the base pan to avoid personal injury.

Oil vapor in piping stubs can ignite from torch flame and cause serious injury. Exercise extreme care when brazing, and keep brazing cloth and fire extinguisher handy for emergency use.

Disconnect power to the AirV unit before checking the capacitor.

Safety-- i

T-298

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Contents Model AirV AirV Maintenance Precautions Safety SummaryGeneral Safety Notices Operating PrecautionsSpecific Warnings and Cautions Specific Warning and Caution StatementsSafety 298 Table of Contents Table of Contents Figure Number List of FiguresTable Number List of TablesDesign Change Descriptions Section DescriptionIntroduction Serial Number IdentificationCeiling Unit Upper Unit RoofAdditional Support Manuals MANUAL--FORM no Equipment Covered Type of ManualFor Part no Ceiling Unit Component Identification Free--Blow Component Identification -- Low Profile -- Upper Unit Component Listing--Ceiling Unit For Ducted Systems Return AIR Supply AIRFree Blow Type Cations START--UPRefrigerant CYCLE--STANDARD System Refrigerant Cycle -- Heat Pump Refrigerant Flow Schematic -- Heat Pump -- Cool Mode CoolingPage Section Troubleshooting Insufficient Cooling Heater Cycles on Limit Switch HEAT/ Cool Version onlyInsufficient COOLING, Cooling AIR not Adequate Condenser AIR not AdequateInadequate Heat HEAT--PUMP Clearing Diagnostic AlarmsPriority Malfunction Section Service and Maintenance Preventative MaintenanceService -- General Ceiling Grill -- Free Blow 3.3.3 Ceiling Panel Removal Indoor Thermostat 3.3.7 Air Sweep Removal Indoor Thermostat RemovalControl Box Assembly Removal Ceiling Unit -- Ducted SystemsFilter Removal Service -- Upper Unit -- STANDARD, HC & HP PCB Display RemovalFuse Removal 15 Control Box Compressor Replacement19 Motor Assembly Upper Scroll Assembly Removal23 Blower Wheel Air Handling System RemovalLine Voltage -- 10% 27 Upper Scroll Assembly Locking Tabs b. & Screw Locations c 30 Condenser Fan Assembly Retaining Ring 34 Evaporator Motor Locking Tabs Condenser Motor RemovalFahrenheit Capacitor RemovalChange from Fahrenheit to Celsius will Be permanent. It cannot be changed back to38 Remote Control Components LCD Display SET Thermostat ConfigurationCheck Thermostat Operation Powerbox Assembly Upper UnitThermostat Ac to ry Wiri ng Fie ld Wiri ng Thermostat Powerbox AssemblyUpper Unit Schematic -- Standard & HC Section Wiring SchematicsCeiling Unit Schematic -- Cooling Only Heat Pump -- Ceiling Unit -- Free Blow Heat Pump -- Upper Unit -- Ducted Wall Mounted Thermostats 10 Ceiling Unit -- Wall Thermostat -- Ducted & Free BlowCeiling Unit -- Ducted Systems Ceiling Unit -- Free Blow Index