Carrier P, 52C manual Heaters, Common Causes Heater Failure, Heater Removal

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52C,P

SERIES

HEATERS

The heater in 52C,P units is located directly behind the evaporator coil. The heater assembly includes the heater (2.3 kW, 3.4 kW or 5 kW), a primary limit switch, and a secondary limit switch. See Figure 34. The primary and secondary limit switches are safety switches that regulate heater operation. The primary limit switch disables current to the heater when the temperature exceeds the setting on the switch.

COMMON CAUSES OF

HEATER FAILURE

Heater failure may result from broken heater coils, primary limit switch failure, or an open secondary limit switch. These conditions are generally caused by low or no airflow.

For example, a 3.4 kW heater may have a primary limit switch setting of 150 F. If the temperature at the switch exceeds 150 F, the primary limit switch will electrically open and shut off power to the heater. Once the temperature drops below 110 F, the primary limit switch will automatically reset.

The secondary limit switch works in the same manner as the primary limit switch, except it is a one time switch and has a slightly higher temperature setting. Once this switch is thermally opened, it must be replaced. Together the primary and secondary switches help maintain safe temperature limits for unit operation.

HEATER REMOVAL

Before working on the heater, read the instructions thoroughly and gather the necessary tools for the job. Review all safety information on the unit and in the product literature.

Before performing any cleaning, servicing, or main- tenance to the unit, Disconnect All Power to avoid the possibility of electric shock and personal injury.

The manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Consider the following safety issues:

Prior to performing any service or maintenance on electrical equipment you must Disconnect All

Power.

New and unfamiliar tasks should be performed under the supervision of an experienced service technician.

Personal protective equipment, such as safety glasses and work gloves, should be worn.

The floor around the work area should be clean and free of debris.

Make sure tools are the correct tools for the job, and that they are working properly and in good condition.

FIGURE 34 — LIMIT SWITCH LOCATION

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Contents Service Technician Guide ContentsIntroduction Summary of DANGERS, WARNINGS, and CautionsDisconnect Power for Permanently Connected Hardwired Units Unit DisassemblyDisconnect Power for CORD-CONNECTED Unit Tools NeededOpen the Control BOX Remove the Unit from the Wall SleeveAccessing OUTDOOR-AIR Section Components Accessing Unit ComponentsAccessing INDOOR-AIR Section Components Remove the Discharge Deck AssemblyPtac Unit with Lateral Duct Accessory Installed Remove the AIR Discharge GrilleGusset Removal Reinstall Front Panel Location of Screws on Discharge GrilleGeneral Cleaning Cleaning and SafetyComponent Cleaning Schedule Monthly Cleaning Cleaning the Outdoor AIR Vent FilterSeasonal Cleaning Cleaning the Indoor and Outdoor CoilsAccess and Clean Indoor FAN and FAN Scroll Ptac Exterior Surfaces Compressor Rotary Compressor ComponentsCompressor Troubleshooting Disconnect ALL Power to the UnitBasic Hermetic Compressor Electrical Measurements Compressor Replacement Basic Compressor Troubleshooting GuideSHORTED/OPEN Windings Test Strainer Capillary Tube Location Heaters Common Causes Heater FailureHeater Removal Disconnect ALL Power to Unit Acceptable Heater Resistance ValuesOperating Controls UNIT-MOUNTED ControlsRemote Thermostat Troubleshooting WALL-MOUNTED Thermostat ControlsDo not daisy chain R 24 VAC Description of Selector Switch Settings Figure NON-USER Adjustable ControlsComponent Operation and Troubleshooting Sequence of OperationTools Needed Indoor Thermostat IT CONTACTS, ALL 52CE, PE Models Indoor Thermostat IT CONTACTS, ALL 52CQ, PQ Models Electrical Components Removal and Replacement Capacitor TestComponent Locations Open Control BOX FAN Motor Troubleshooting FAN MotorBasic FAN Motor Electrical Tests FAN Motor Troubleshooting Chart Typical 208/230 Volt Motors Typical 265 Volt MotorsFAN Motor Replacement Location of Wiring Schematic On Front Panel of Control BOXField Temperature Charts 100 110 120 130 52P 12,000 BTU Unit Field Temperature Chart High Cool 50% RH Indoor Series Indoor 52C,P Series Page 000 Btu 52P-12,000 Btu 52C-12,000 Btu 15,000 Btu Wiring Diagrams Refer to Figures 68-72 for Typical Wiring SchematicsComponent Legend CAP Component Connection Marked Fan Motor Page Most Frequent Ptac Service Questions Accessories Accessory Form Number Part Number Description52C Performance and Physical Data Amps52P Performance and Physical Data 52PE-512---3Page Page Copyright 2002 Carrier Corporation