Carrier 52C, P manual FAN Motor Troubleshooting, Basic FAN Motor Electrical Tests

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FAN MOTOR

The fan motor is a permanent split capacitor (PSC) type motor. This motor is common in air-conditioning system applications. A PSC motor does not require the use of a relay and always has a run capacitor con- nected between the run and start windings of the motor. See Figure 55.

The 52C,P series fan motor has a motor shaft extended through both ends. It powers both the indoor and the outdoor fans. It has permanently sealed bearings that require no lubrication. There are many different fan motor models, but they typically are 2-speed and in 2 voltage categories, 208/230 and 265 volts.

FAN MOTOR TROUBLESHOOTING

Refer to Figure 56 for a basic fan motor troubleshoot- ing chart.

TOOLS NEEDED — The following list includes rec- ommended tools and devices for working on the fan motor of 52C,P units.

Gloves

Safety Glasses

Regular and Phillips Head Screw Drivers

Small Adjustable Wrench

Channel Lock Pliers

Volt-ohmmeter

5/16-in. Nut Driver

Before cleaning, servicing, performing maintenance or removing the chassis from the wall sleeve, discon- nect all power to the unit to avoid the possibility of electrical shock and personal injury. Only trained and qualified service personnel should perform installation and service procedures on these units. Untrained personnel may perform basic mainte- nance tasks such as cleaning and replacing filters. Refer to UNIT DISASSEMBLY section of this man- ual for proper procedures to disconnect power to 52C,P units.

The Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

FIGURE 55 — TWO-SPEED, PERMANENT

SPLIT CAPACITOR MOTOR (PSC)

Consider the following safety issues:

Prior to performing any service or maintenance on electrical equipment you must Disconnect All

Power.

New and unfamiliar tasks should be performed under the supervision of an experienced service technician.

Personal protective equipment, such as safety glasses and work gloves, should be worn.

The floor around the work area should be clean and free of debris.

Make sure tools are the correct tools for the job, and that they are working properly and in good condition.

The 52C,P unit may weigh up to 150 pounds. Use a lifting device or ask for assistance if the unit must be moved.

BASIC FAN MOTOR ELECTRICAL TESTS

There are 2 basic electrical tests for PSC fan motors that will determine the electrical state of the motor. The first test requires checking the electrical resis- tance between the motor windings. The second test requires checking the electrical resistance between the motor windings and ground. These tests may be accomplished by performing the following steps:

1.DISCONNECT ALL POWER TO UNIT.

2.Open the control box as detailed in the UNIT DISASSEMBLY section.

3.Label and disconnect the fan motor wires from the selector switch and capacitor as shown in Figure 54. Two-speed motors have 2 wires on the capacitor and 2 wires on the push button switch.

4.Measure and record the resistance between the black wire and each of the other wires. Make sure the motor is cool before attempting to measure resistance. The internal thermostat of the motor may be electrically open and will not close until the motor cools. See Figure 57 for typical motor winding resistance measurements. The resistance values in the table are approximate. Values that are within 10% of those listed are acceptable. If the motor in your model is not listed, find a motor of similar horsepower and voltage on the chart and compare it to the resistance measurements of your motor.

5.Measure the resistance of each of the motor wires to the motor casing. The resistance should be infi- nite. Make sure the motor is cool before attempt- ing to measure resistance. The internal thermostat of the motor may be electrically open and will not close until the motor cools. A motor that has measurable resistance to ground is shorted to ground and must be replaced.

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Contents Contents Service Technician GuideSummary of DANGERS, WARNINGS, and Cautions IntroductionDisconnect Power for CORD-CONNECTED Unit Unit DisassemblyDisconnect Power for Permanently Connected Hardwired Units Tools NeededRemove the Unit from the Wall Sleeve Open the Control BOXAccessing INDOOR-AIR Section Components Accessing Unit ComponentsAccessing OUTDOOR-AIR Section Components Remove the Discharge Deck AssemblyRemove the AIR Discharge Grille Ptac Unit with Lateral Duct Accessory InstalledGusset Removal Location of Screws on Discharge Grille Reinstall Front PanelComponent Cleaning Schedule General CleaningCleaning and Safety Cleaning the Outdoor AIR Vent Filter Monthly CleaningAccess and Clean Indoor FAN and FAN Scroll Seasonal CleaningCleaning the Indoor and Outdoor Coils Ptac Exterior Surfaces Rotary Compressor Components CompressorBasic Hermetic Compressor Electrical Measurements Compressor TroubleshootingDisconnect ALL Power to the Unit Basic Compressor Troubleshooting Guide Compressor ReplacementSHORTED/OPEN Windings Test Strainer Capillary Tube Location Heater Removal HeatersCommon Causes Heater Failure Acceptable Heater Resistance Values Disconnect ALL Power to UnitUNIT-MOUNTED Controls Operating ControlsWALL-MOUNTED Thermostat Controls Remote Thermostat TroubleshootingDo not daisy chain R 24 VAC NON-USER Adjustable Controls Description of Selector Switch Settings FigureTools Needed Component Operation and TroubleshootingSequence of Operation Indoor Thermostat IT CONTACTS, ALL 52CE, PE Models Indoor Thermostat IT CONTACTS, ALL 52CQ, PQ Models Capacitor Test Electrical Components Removal and ReplacementComponent Locations Open Control BOX Basic FAN Motor Electrical Tests FAN Motor TroubleshootingFAN Motor Typical 265 Volt Motors FAN Motor Troubleshooting Chart Typical 208/230 Volt MotorsLocation of Wiring Schematic On Front Panel of Control BOX FAN Motor ReplacementField Temperature Charts 100 110 120 130 52P 12,000 BTU Unit Field Temperature Chart High Cool 50% RH Indoor Series Indoor 52C,P Series Page 000 Btu 52P-12,000 Btu 52C-12,000 Btu 15,000 Btu Refer to Figures 68-72 for Typical Wiring Schematics Wiring DiagramsComponent Legend CAP Component Connection Marked Fan Motor Page Most Frequent Ptac Service Questions Accessory Form Number Part Number Description AccessoriesAmps 52C Performance and Physical Data52PE-512---3 52P Performance and Physical DataPage Page Copyright 2002 Carrier Corporation