Hitachi EM 490 dimensions Model 231±002, Series C, Model 231±490, Model 220±679, Series C

Page 1

INSTRUCTIONS-PARTS LIST

This manual contains IMPORTANT

WARNINGS and INFORMATION

READ AND RETAIN FOR REFERENCE

EM 490

PORTABLE/ELECTRIC AIRLESS PAINT SPRAYER

2750 psi (190 bar) MAXIMUM WORKING PRESSURE

Model 231±002, Series C

Basic sprayer, without hose or gun

Model 231±490

Complete sprayer with hose, ªFLEXº gun, Reverse±A± Clean IV Dripless Tip Guard, and 517 size SwitchTip

Model 220±679, Series C

Same as Model 231±002 except has low±profile cart.

Model 231±050

Same as Model 231±490 except has low±profile cart.

CONTENTS

Warnings

English . . . . . . . . . . . . . . . . . . . . . . . . . 2

French (Avertissement) . . . . . . . . . . 4

Spanish (Advertencia) . . . . . . . . . . . 6

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operation . . . . . . . . . . . . . . . . . . . . . . . 19

Shutdown & Care . . . . . . . . . . . . . . . 11

Flushing Guidelines . . . . . . . . . . . . . 12

Application Methods . . . . . . . . . . . . 13

Troubleshooting Guide . . . . . . . . . . 14

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Parts Lists and Drawings . . . . . . . . 24

Accessories . . . . . . . . . . . . . . . . . . . . 30

Technical Data & Dimensions . . . . 31

Warranty . . . . . . . . . . . . . . . Back Cover

NOTE: This is an example of the DANGER label on your sprayer. This label is available in other languages, free of charge. See page 30 to order.

307±735

Rev G

Supersedes F

Model 231±490 shown

FIRE AND

 

SKIN INJECTION

EXPLOSION HAZARD

 

HAZARD

Spray painting, flushing or cleaning equipment with flammable liq-

Liquids can be injected into the body by high pressure airless spray

uids in confined areas can result in fire or explosion.

or

leaks ± especially hose leaks.

Use outdoors or in extremely well ventilated areas. Ground equip-

Keep body clear of the nozzle. Never stop leaks with any part of the

ment, hoses, containers and objects being sprayed.

body. Drain all pressure before removing parts.Avoid accidental trig-

Avoid all ignition sources such as static electricity from plastic drop

gering of gun by always setting safety latch when not spraying.

cloths, open flames such as pilot lights, hot objects such as ciga-

Never spray without a tip guard.

rettes, arcs from connecting or disconnecting power cords or turn-

In

case of accidental skin injection, seek immediate

ing light switches on and off.

ªSurgical Treatmentº.

Failure to follow this warning can result in death or serious injury.

Failure to follow this warning can result in amputation or serious

 

 

injury.

READ AND UNDERSTAND ALL LABELS AND INSTRUCTION MANUALS BEFORE USE

G￿A￿￿￿ ￿￿￿￿￿￿￿￿￿￿ B￿￿￿ ￿￿￿￿￿￿￿￿￿￿A￿￿￿￿￿￿￿ ￿￿￿￿￿￿￿￿￿￿￿￿￿

C￿￿￿￿￿G￿￿￿ ￿￿￿￿￿￿ G￿￿C￿￿ ￿NC￿

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Contents Model 231±490 Model 231±002, Series CModel 220±679, Series C Model 231±050Spray Gun Safety Devices General SafetySpray Tip Safety Medical Alert±±Airless Spray WoundsSystem Pressure Flushing SafetyFluid and Solvent Compatibility Hose Grounding ContinuitySoins médicaux Consignes générales de sécuritéDispositifs de sécurité du pistolet Consignes de sécurité concernant lajutage du pulvérisateurCompatibilité chimique des corps PressionContinuité de la mise à la terre des tuyaux Mise à la terre ou à la masseSeguridad general EL Rociado a Alta Presion Puede Causar Graves LesionesTratamiento médico Aparatos de seguridad de la pistola pulverizadoraCompatibilidad de fluido Presión del sistemaPuesta a tierra Seguridad durante el lavadoConnect the hose and gun See Fig SetupOperation Pressure Relief ProcedureAdjusting the spray pattern Refer to Fig Install the spray tip and tip guardPrime the sprayer with paint Shutdown and Care Cleaning a Clogged TipHow To Flush When To FlushFlushing Guidelines Startup after storageCorrect Wrong Application MethodsPressure Relief Procedure Troubleshooting GuideProblem Cause Solution Removing the Pump. See Fig Displacement PumpReassembly Notes Reinstalling the Pump. See FigReassembly Procedure Replacing the Connecting ROD and Bearing Replacing the Drive Assembly Capacitor Replacing the Electric Motor & CapacitorReplacing the Pressure Control & Circuit Board Service Tools Needed Pressure Control AdjustmentFollow the Pressure Relief Procedure Warning on If the pressure is not 2350 psi 164 bar Circuit Board Applications Parts Drawing ± Pressure ControlNO. Part no Description QTY Displacement Pump Parts Drawing and ListParts Drawing Parts List ± Sprayer with Upright CartModel 231±002, Series C, Basic Sprayer Model 231±490, Complete SprayerParts Drawing ± Sprayer with Upright Cart Model 220±679, Series C, Basic Sprayer Parts List ± Sprayer with Loboy CartModel 231±050, Complete Sprayer Parts Drawing ± Sprayer with Loboy Cart Service Information AccessoriesDimensions Technical DataImportant Phone Numbers To you 1±800±328±0211 Toll FreeGraco INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440±1441 Graco Warranty and Disclaimers