Hitachi EM 490 dimensions Pressure Control Adjustment, Service Tools Needed

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PRESSURE CONTROL ADJUSTMENT

WARNING

USE EXTREME CAUTION WHEN PERFORMING THIS ADJUSTMENT PROCEDURE to reduce the risk of a fluid injection injury or other serious bodily injury, which can result from component rupture, electric shock, fire, explosion or moving parts.

This procedure sets the sprayer to 2750 psi (190 bar)

MAXIMUM WORKING PRESSURE.

Perform this procedure whenever the microswitch or pressure control assembly is reinstalled or replaced, to be sure the sprayer is properly calibrated.

Improper adjustment can cause the sprayer to over± pressurize and result in component rupture, fire or ex- plosion. It may also prevent the sprayer from obtaining the maximum working pressure, resulting in poor sprayer performance.

NEVER attempt to increase the fluid outlet pressure by performing these adjustments in any other way. Normal operation of the sprayer at higher pressures could result in component rupture, fire or explosion. To perform this adjustment, however, the sprayer pres- sure must be temporarily increased above the normal working pressure.

Use a new 50 foot (15.2 m) spray hose, rated for at least 3000 PSI (210 BAR) MAXIMUM WORKING PRESSURE, when performing this procedure. A used, under±rated hose could develop a high pres- sure leak or rupture.

Service Tools Needed:

DNEW 50 foot (15.2 m), 3000 psi (231 bar). flexible ny- lon, airless spray hose, Part No. 223±541

D0±5000 psi (0±350 bar) fluid±filled pressure gauge, Part No. 102±814

DNeedle valve, Part No. 102±715 or 103±067

D3/8 in. socket wrench

D5 gallon pail and water

DMineral spirits

1.Follow the Pressure Relief Procedure Warning on page 14.

2.Connect the new 50 ft (15.2 m) spray hose to the sprayer outlet. Install the needle valve on the other end of the hose. Install the fluid±filled pressure gauge in the top port of the fluid filter.

3.Remove the pressure control cover (41) and the plug

(135)(see the parts drawings) from the bottom of the pressure control. In Step 6, you will insert the 3/8 in. socket wrench through the plug hole (C) to engage the pressure adjustment nut (B) which is located on the bottom of the pressure control knob shaft.

22307-735

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Contents Model 220±679, Series C Model 231±002, Series CModel 231±490 Model 231±050Spray Tip Safety General SafetySpray Gun Safety Devices Medical Alert±±Airless Spray WoundsFluid and Solvent Compatibility Flushing SafetySystem Pressure Hose Grounding ContinuityDispositifs de sécurité du pistolet Consignes générales de sécuritéSoins médicaux Consignes de sécurité concernant lajutage du pulvérisateurContinuité de la mise à la terre des tuyaux PressionCompatibilité chimique des corps Mise à la terre ou à la masseTratamiento médico EL Rociado a Alta Presion Puede Causar Graves LesionesSeguridad general Aparatos de seguridad de la pistola pulverizadoraPuesta a tierra Presión del sistemaCompatibilidad de fluido Seguridad durante el lavadoSetup Connect the hose and gun See FigPressure Relief Procedure OperationAdjusting the spray pattern Refer to Fig Install the spray tip and tip guardPrime the sprayer with paint Cleaning a Clogged Tip Shutdown and CareFlushing Guidelines When To FlushHow To Flush Startup after storageApplication Methods Correct WrongPressure Relief Procedure Troubleshooting GuideProblem Cause Solution Displacement Pump Removing the Pump. See FigReinstalling the Pump. See Fig Reassembly NotesReassembly Procedure Replacing the Connecting ROD and Bearing Replacing the Drive Assembly Replacing the Electric Motor & Capacitor CapacitorReplacing the Pressure Control & Circuit Board Service Tools Needed Pressure Control AdjustmentFollow the Pressure Relief Procedure Warning on If the pressure is not 2350 psi 164 bar Parts Drawing ± Pressure Control Circuit Board ApplicationsDisplacement Pump Parts Drawing and List NO. Part no Description QTYModel 231±002, Series C, Basic Sprayer Parts List ± Sprayer with Upright CartParts Drawing Model 231±490, Complete SprayerParts Drawing ± Sprayer with Upright Cart Model 220±679, Series C, Basic Sprayer Parts List ± Sprayer with Loboy CartModel 231±050, Complete Sprayer Parts Drawing ± Sprayer with Loboy Cart Accessories Service InformationImportant Phone Numbers Technical DataDimensions To you 1±800±328±0211 Toll FreeGraco Warranty and Disclaimers Graco INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440±1441