Hitachi EM 490 dimensions Displacement Pump, Removing the Pump. See Fig

Page 15

PROBLEM

CAUSE

SOLUTION

 

 

 

Paint leaks into wet±cup

Throat packings are worn or damaged

Replace the packings. See page 16.

 

 

 

Excessive surging from spray gun

Spray tip or fluid filter is plugged

Disassemble and clean.

 

 

 

 

Spray tip too big or worn

Change the spray tip.

 

 

 

 

Paint too viscous

Thin the paint.

 

 

 

 

Wrong type hose

Use minimum 50 ft (15.2 m), static±free nylon

 

 

hose (wire braid hose is unacceptable).

 

 

 

Not enough paint pressure

Pressure setting too low

Increase pressure.

 

 

 

 

Spray tip too big or worn

Change the spray tip.

 

 

 

 

Pressure control frozen2 or damaged by

Try to thaw, or replace pressure control.

 

over±pressurization3

 

 

Displacement pump worn or damaged

Replace the displacement pump. See page 16.

 

 

 

Tails or fingers in spray pattern

Pressure setting too low

Increase pressure.

 

 

 

 

Fluid outlet filter is dirty or clogged

Clean the filter. See page 12 or manual 307±273.

 

 

 

 

Spray tip too big or worn

Change the spray tip.

 

 

 

 

Fluid supply is low or empty

Refill and prime the pump. See page 10. Check

 

 

fluid supply often to prevent running the pump

 

 

dry.

 

 

 

 

Paint too viscous

Thin the paint.

 

 

 

 

Wrong type hose

Use minimum 50 ft (15.2 m), static±free nylon

 

 

hose (wire braid hose is unacceptable).

 

 

 

Paint runs or sags

Spray tip too big or worn

Change the spray tip.

 

 

 

Spitting from gun

Air in fluid pump or hose

Check for loose connections at pump intake and

 

 

tighten. Then prime the pump. See page 10.

 

 

 

 

Tip partially clogged

Clear the tip. See page 11.

 

 

 

 

Fluid supply is low or empty

Refill and prime the pump. See page 10. Check

 

 

fluid supply often to prevent running the pump

 

 

dry.

 

 

 

Static sparking from the gun

Spray or work being sprayed is not prop-

Correct problem before continuing. Follow the

 

erly grounded

warning section, FIRE OR EXPLOSION HAZ-

 

 

ARD on page 3.

 

 

 

1The electric motor has an over±temperature switch which automatically resets upon cooling. If it opens and the electric motor shuts itself off, unplug the power supply cord and let the sprayer cool for 30 to 60 minutes. Always use the lowest pressure setting needed when spraying.

2Freezing results from failure to replace the water±base paint or flushing water with mineral spirits, and usually causes permanent damage to the pressure control.

3Over±pressurization results from (1) using less than 50 ft (15.2 m) of nylon spray hose, (2) from using a wire braid spray hose, (3) from adding a shutoff device between the pump outlet and the spray gun, (4) from attaching a spray hose to the pressure drain valve, or (5) from using a clogged or incorrectly assembled filter.

DISPLACEMENT PUMP

WARNING

To reduce the risk of serious bodily injury, follow the Pressure Relief Procedure Warning on page 14 before checking or repairing any part of the spray system. Unplug the sprayer!

Removing the Pump. See Fig 12.

1. Flush the sprayer. Relieve pressure.

2.Hold the intake valve (222) steady with a wrench and unscrew the adapter (38).

3.Unscrew the hose (52).

4.Use a screwdriver to push the retaining spring (33) aside, and then push out the pin (34).

5.Loosen the locknut (112) and unscrew the pump (58).

307-735 15

Image 15
Contents Model 231±050 Model 231±002, Series CModel 231±490 Model 220±679, Series CMedical Alert±±Airless Spray Wounds General SafetySpray Gun Safety Devices Spray Tip SafetyHose Grounding Continuity Flushing SafetySystem Pressure Fluid and Solvent CompatibilityConsignes de sécurité concernant lajutage du pulvérisateur Consignes générales de sécuritéSoins médicaux Dispositifs de sécurité du pistoletMise à la terre ou à la masse PressionCompatibilité chimique des corps Continuité de la mise à la terre des tuyauxAparatos de seguridad de la pistola pulverizadora EL Rociado a Alta Presion Puede Causar Graves LesionesSeguridad general Tratamiento médicoSeguridad durante el lavado Presión del sistemaCompatibilidad de fluido Puesta a tierraConnect the hose and gun See Fig SetupOperation Pressure Relief ProcedureInstall the spray tip and tip guard Adjusting the spray pattern Refer to FigPrime the sprayer with paint Shutdown and Care Cleaning a Clogged TipStartup after storage When To FlushHow To Flush Flushing GuidelinesCorrect Wrong Application MethodsTroubleshooting Guide Pressure Relief ProcedureProblem Cause Solution Removing the Pump. See Fig Displacement PumpReassembly Notes Reinstalling the Pump. See FigReassembly Procedure Replacing the Connecting ROD and Bearing Replacing the Drive Assembly Capacitor Replacing the Electric Motor & CapacitorReplacing the Pressure Control & Circuit Board Pressure Control Adjustment Service Tools NeededFollow the Pressure Relief Procedure Warning on If the pressure is not 2350 psi 164 bar Circuit Board Applications Parts Drawing ± Pressure ControlNO. Part no Description QTY Displacement Pump Parts Drawing and ListModel 231±490, Complete Sprayer Parts List ± Sprayer with Upright CartParts Drawing Model 231±002, Series C, Basic SprayerParts Drawing ± Sprayer with Upright Cart Parts List ± Sprayer with Loboy Cart Model 220±679, Series C, Basic SprayerModel 231±050, Complete Sprayer Parts Drawing ± Sprayer with Loboy Cart Service Information AccessoriesTo you 1±800±328±0211 Toll Free Technical DataDimensions Important Phone NumbersGraco INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440±1441 Graco Warranty and Disclaimers