Graco 16W881, ti23055a, 16W884, 16W867, 16W887, 16W984, 16W873, 16W871, 16W882, 16W987 Table of Contents

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Table of Contents

Table of Contents

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Component Identification . . . . . . . . . . . . . . . . . . . . 5

Standard Models (3400, 3900, 5900, 5900HD,

7900, 7900HD) . . . . . . . . . . . . . . . . . . . . . . . 5

ProContractor Models (3900, 5900, 7900, 5900HD,

7900HD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Ironman Models (5900, 7900, 7900HD) . . . . . . . 7

Lo-Boy Models (3900, 5900, 7900) . . . . . . . . . . . 8

Convertible Models (5900) . . . . . . . . . . . . . . . . . 9

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 10

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Convertible Models Only: . . . . . . . . . . . . . . . . . 12

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Switch TipGuard Assembly . . . . . . . . . . . . . . 14

Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Clearing Tip Clogs . . . . . . . . . . . . . . . . . . . . . . . 15

WatchDogProtection System (ProContractor and

Ironman units only) . . . . . . . . . . . . . . . . . . . . . 15

Hose Reel

(ProContractor units only) . . . . . . . . . . . . . . . 16

Digital Tracking System

(ProContractor and Ironman units) . . . . . . . . 17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Pressure Relief Procedure . . . . . . . . . . . . . . . . 21

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Fluid Pump Runs Constantly . . . . . . . . . . . . . . . 24

Control Board Malfunction . . . . . . . . . . . . . . . . . 25

Control Board Malfunction (Steps) . . . . . . . . . . . 26

Convertible Electric Motor Will Not Run . . . . . . 27

Convertible Electric Motor Will Not Run (Steps) 28

Convertible Electric Motor Runs -

No AC Output to Sprayer Control Board . . . 29

Digital Display Messages . . . . . . . . . . . . . . . . . . . 31

Pinion Assembly/Clutch Armature/Clamp . . . . . . 32

Pinion Assembly/Clutch Armature Removal . . . 32

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Clamp Removal . . . . . . . . . . . . . . . . . . . . . . . . . 33

Clamp Installation . . . . . . . . . . . . . . . . . . . . . . . 33

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 38

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Contents Operation Table of Contents Fire and Explosion Hazard Equipment Misuse Hazard Component Identification Standard Models 3400, 3900, 5900, 5900HD, 7900, 7900HDProContractor Models 3900, 5900, 7900, 5900HD, 7900HD Ironman Models 5900, 7900, 7900HD Lo-Boy Models 3900, 5900 Convertible Models Pressure Relief Procedure Grounding Setup Convertible Models Only Change Engine to MotorStartup Switch Tip Guard Assembly SprayProContractor and Ironman units only Clearing Tip ClogsWatchDog Protection System Hose Reel ProContractor units onlyChange Display Units Digital Tracking SystemProContractor and Ironman units Operation Main Menu Job GallonsPress and hold DTS button to clear error code to zero Cleanup Turn prime valve down Drain position Maintenance Pressure Relief ProcedureTroubleshooting Problem Cause SolutionTroubleshooting Troubleshooting Procedure Fluid Pump Runs ConstantlyControl Board Malfunction Control Board Malfunction Steps VoltsConvertible Electric Motor Will Not Run Convertible Electric Motor Will Not Run Steps See step Is there over 10-20 AC volts? Beep Digital Display Messages Two blinks is the same as E=02Pinion Assembly/Clutch Armature/Clamp Pinion Assembly/Clutch Armature RemovalInstallation Metric Technical DataModels Models Honda GX160 Engine Ansi Power Rating @ 3600 rpm Horsepower Honda GX200 Engine Ansi Power Rating @ 3600 rpm Horsepower Graco Standard Warranty Graco Information