Graco 309063F important safety instructions Placement

Page 11

Troubleshooting

LOW OR FLUCTUATING OUTPUT

TYPE OF PROBLEM

WHAT TO CHECK

WHAT TO DO

 

 

If check is OK, go to next check

When check is not OK refer to this column

 

 

 

 

 

Motor runs and pump strokes

1.

Paint supply.

1.

Refill and reprime pump.

 

 

 

 

 

 

2.

Intake strainer clogged.

2.

Remove and clean, then reinstall.

 

 

 

 

 

 

3.

Suction tube or fittings loose.

3.

Tighten; use thread sealant or sealing tape

 

 

 

 

on threads if necessary.

 

 

 

 

 

 

4.

To see if intake valve ball and piston ball are

4.

Remove intake valve and clean. Check

 

 

seating properly. See page 26.

 

balls and seats for nicks; replace if neces-

 

 

 

 

sary, page 26. Strain paint before using to

 

 

 

 

remove particles that could clog pump.

 

 

 

 

 

 

5.

Leaking around throat packing nut which may

5.

Replace packings, page 26. Also check

 

 

indicate worn or damaged packings. See

 

piston valve seat for hardened paint or

 

 

page 26.

 

nicks and replace if necessary. Tighten

 

 

 

 

packing nut/wet-cup.

 

 

 

 

 

 

6.

Pump rod damage.

6.

Repair pump, page 26.

 

 

 

 

 

 

7.

Capacitor failure. Visually inspect capacitor

7.

Replace capacitor.

 

 

near terminals. Ensure that orange safety re-

 

 

 

 

lief plug is intact.

 

 

 

 

 

 

 

Motor runs but pump does not

1.

Displacement pump pin (9a) (damaged or

1.

Replace pump pin if missing. Be sure re-

stroke

 

missing), page 26.

 

tainer spring (9b) is fully in groove all

 

 

 

 

around connecting rod, page 26.

 

 

 

 

 

 

2.

Connecting rod assembly (9) for damage,

2.

Replace connecting rod assembly,

 

 

page 24.

 

page 24.

 

 

 

 

 

3. Gears or drive housing, page 24.

3.

Inspect drive housing assembly and gears

 

 

 

 

for damage and replace if necessary,

 

 

 

 

page 24.

 

 

 

 

 

Motor is hot and runs intermit-

1.

Be sure ambient temperature where sprayer

1.

Move sprayer to shaded, cooler area if pos-

tently

 

is located is not more than 115 _F (46 _C) and

 

sible.

 

 

sprayer is not located in direct sun.

 

 

 

 

 

 

 

 

2.

Motor has burned windings indicated by re-

2.

Replace motor. See page 25, Motor Re-

 

 

moving positive (red) brush and seeing

 

placement.

 

 

burned adjacent commutator bars.

 

 

 

 

 

 

 

 

3.

Tightness of pump packing nut. Overtighten-

3.

Loosen packing nut. Check for leaking

 

 

ing tightens packings on rod, restricts pump

 

around throat. Replace pump packings if

 

 

action and damages packings.

 

necessary. See pump manual 309060.

 

 

 

 

 

309063 11

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Contents 309063F Repair309063 SpecificationsFire and Explosion Hazard Pressurized Aluminum Parts Hazard Component Identification and Function Skin Injection Hazard Pressure Relief ProcedureRead Electric Shock Warning Burn Hazard Warning General Repair InformationNever use an outlet that is not grounded or an adapter Sprayer cord includes a grounding wire with anGrounding and Electric Requirements Sprayer requiresMotor WON’T Operate TroubleshootingLOW or Fluctuating Output Placement Read General Repair Information Motor Brush ReplacementSpin Test Electric Shock HazardInstall pump 13 Displacement Pump Re- placement, 309063 Removal On/Off Switch ReplacementInstallation 233797, a Capacitor on Motor232900, A, B 232901, aWhite ON/OFF Black Switch Green Power Cord Motor Connector 100 Vac TP1 TP2 240 VacLED Sprayer Operation Indicates Blinks Pressure Control RepairInstall motor control board 35 with five screws Pressure Adjust Potentiometer Installation Removal See Fig Installation See FigRemove pump 13 Displacement Pump Re- placement, Drive Housing ReplacementDisassembly AssemblyInstall fluid manifold Pressure Control Replace- ment, Motor ReplacementRemove pump Displacement Pump Replace- ment, Remove drive housing Drive Housing Replace- ment,Removal Displacement Pump ReplacementDimensions Technical DataGraco Information