Graco 309063F important safety instructions Pressurized Aluminum Parts Hazard

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EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury.

INSTRUCTIONS D Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. Read Technical Data in all equipment manuals.

DUse fluids and solvents that are compatible with equipment wetted parts. Read Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings.

DCheck equipment daily. Repair or replace worn or damaged parts immediately. D Do not alter or modify equipment.

D Use equipment only for its intended purpose. Call your Graco distributor for information.

D Route hoses and cables away from traffic areas, sharp edges, moving parts and hot surfaces. D Do kink or overbend hoses or use hoses to pull equipment.

D Keep children and animals away from work area. D Comply with all applicable safety regulations.

PRESSURIZED ALUMINUM PARTS HAZARD

Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical reaction and equipment rupture, and result in death, serious injury, and property damage.

BURN HAZARD

Equipment surfaces can become very hot during operation. To avoid sever burns, do not touch hot equipment. Wait until equipment has cooled completely.

TOXIC FLUID HAZARD

Toxic fluid or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

DRead MSDS’s to know the specific hazards of the fluids you are using.

DStore hazardous fluid in approved containers and dispose of it according to all applicable guide- lines.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes, but is not limited to:

DProtective eye wear.

DClothing and respirator as recommended by the fluid and solvent manufacturer. D Gloves.

D Hearing protection.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

D Keep clear of moving parts.

DDo not operate equipment with protective guards or covers removed.

DPressurized equipment can start without warning. Before checking, moving, or servicing equip- ment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

4309063

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Contents Repair 309063FSpecifications 309063Fire and Explosion Hazard Pressurized Aluminum Parts Hazard Component Identification and Function Pressure Relief Procedure Skin Injection HazardGeneral Repair Information Read Electric Shock Warning Burn Hazard WarningSprayer cord includes a grounding wire with an Grounding and Electric RequirementsSprayer requires Never use an outlet that is not grounded or an adapterTroubleshooting Motor WON’T OperateLOW or Fluctuating Output Placement Motor Brush Replacement Spin TestElectric Shock Hazard Read General Repair InformationInstall pump 13 Displacement Pump Re- placement, 309063 Installation On/Off Switch ReplacementRemoval Capacitor on Motor 232900, A, B232901, a 233797, aWhite ON/OFF Black Switch Green Power Cord Motor Connector 100 Vac 240 Vac TP1 TP2Pressure Control Repair LED Sprayer Operation Indicates BlinksInstall motor control board 35 with five screws Pressure Adjust Potentiometer Installation Installation See Fig Removal See FigDrive Housing Replacement DisassemblyAssembly Remove pump 13 Displacement Pump Re- placement,Motor Replacement Remove pump Displacement Pump Replace- ment,Remove drive housing Drive Housing Replace- ment, Install fluid manifold Pressure Control Replace- ment,Displacement Pump Replacement RemovalTechnical Data DimensionsGraco Information