Graco Inc 307-712, PRO 5000 Electrical Troubleshooting Chart, See Check the Electrical Grounding

Page 15

ELECTRICAL TROUBLESHOOTING CHART

PROBLEM

CAUSE

SOLUTION

 

 

 

 

 

Poor wrap±around.

*Turbine alternator not operating.

Check air supply to turbine. Check for

 

 

 

dirt or moisture in turbine. See page 23.

 

 

Improper distance between gun

Adjust spraying distance to

 

 

and workpiece.

203±305 mm (8±12 in.).

 

 

Parts poorly grounded.

Clean hangers, check for proper

 

 

 

ground on conveyer or track.

 

 

High booth exhaust velocity.

Reduce within code limits.

 

 

Atomizing air pressure too high.

Reduce air pressure.

 

 

Fluid pressure too high.

Reduce fluid pressure.

 

 

Fluid viscosity.

Check supplier for proper fluid for

 

 

 

electrostatic spray.

 

 

Fluid resistivity too low.

Check fluid resistivity with paint

 

 

 

meter and probe.

 

 

Faulty gun resistance.

Check gun resistance. See page 16.

 

 

Faulty resistor stud resistance.

Check resistor stud resistance.

 

 

 

See page 17.

 

 

Faulty power supply resistance.

Check power supply resistance.

 

 

 

See page16.

 

 

Faulty electrode.

Replace electrode. See page 18.

 

 

*Faulty turbine alternator.

Be sure plug is in place on back of

 

 

 

turbine alternator housing.Remove and

 

 

 

test turbine alternator. See page 23.

 

Operator gets mild

Operator not properly grounded or is in

Be sure floor is properly grounded.

 

shock.

contact with ungrounded object.

Wear shoes with conductive soles

 

 

 

or wear personal grounding straps.

 

 

 

Be sure operator is not in contact

 

 

 

with or carrying any metallic items

 

 

 

which could build up electrical charge.

 

 

Gun not properly grounded.

See Check the Electrical Grounding,

 

 

 

page 8. Be sure Graco electrically con-

 

 

 

ductive air supply hose is being used

 

 

 

and is properly grounded.

 

 

 

 

 

Operator gets mild

Work piece not properly

Clean work piece hangers. Check for

 

shock when touching

grounded.

proper ground on conveyor or track.

 

work piece.

 

 

 

 

 

 

 

*ES indicator light not on when gun is triggered.

￿￿7￿7￿￿ ￿5

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Contents This manual contains Important Automatic MID-RANGE ElectrostaticRev P Part Number 218±745, Series B  Terms Table of ContentsHose Safety Equipment Misuse HazardHazardous Fluid Hazard HOW the Electrostatic AIR Spray GUN Works Flushing and Cleaning SafetyVentilate the Spray Booth Fire or Explosion HazardHazardous Area Typical InstallationVentilate the Spray Booth NON±HAZARDOUS Area KEYMount the Gun InstallationCheck the Electrical Grounding Installing Optional Remote Fan Air AdapterSpraying Operation Operating ChecklistOperation Filter the FluidAccessories Adjust the Spray PatternGUN in Solvent MaintenanceDaily Care and Cleaning Flush the Spray GunEquipment needed To Clean or Change Air Cap and Fluid NozzleProblem Cause Solution Improper Spray Pattern Spray Pattern Troubleshooting ChartProblem Cause Solution GUN Operation Troubleshooting ChartSee Check the Electrical Grounding Electrical Troubleshooting ChartTest Power Supply Resistance Electrical TestsTest Gun Resistance Test Resistor Stud Resistance Electrode Replacement ServiceGun Disassembly Gun Assembly NoteTo install the resistor stud Resistor Stud ReplacementFluid Needle Packing Replacement Barrel Removal66b Service Power Cartridge Replacement Turbine Alternator RemovalFan Air Valve Replacement Piston Removal and Repair Disc Regulator ORing Replacement Ref No Power Cartridge Ref No 66, Tool KitDetail a Old/New Style Resistor Stud and Electrode Parts ListDescription Qty KitsAssembly Changed Status No. Part No Name Technical DataService Information HOW to Order Replacement PartsAIR Hose Adapter 185±493 AccessoriesHigh Volume AIR Regulator 206±199 Grounded AIR Supply HoseElectrostatic System 231±036 Remote Switch & Signal Light 728±386 Control Panel 218±394Filter AIR or Paint 202±271 Electrostatic System 231±035To you 1±800±328±0211 Toll Free Graco Warranty and DisclaimersWarranty Important Phone Numbers