Graco Inc PRO 5000, 307-712 Electrical Tests, Test Gun Resistance, Test Power Supply Resistance

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ELECTRICAL TESTS

The performance of the spray gun is directly affected by the condition of the electrical components contained inside the gun. The electrical tests below can be used to determine the condition of the power supply (5) and the resistor stud (17) as well as the continuity of the electrical path between the components.

Use megohmmeter 218±979 (see ACCESSORIES) and an applied voltage of 500 volts to complete these electri- cal tests. Connect the leads as shown.

WARNING

To reduce the risk of sparking, which could cause fire or explosion and result in serious bodily injury, DO NOT use the megohmmeter in the hazardous area. Remove the gun from the hazardous area before testing it.

Test Gun Resistance

NOTE: Check the resistance with the gun triggered and untriggered.

Measure the resistance between the end of the electrode

(14)and the gun air inlet adapter (86). See Fig 7. The re- sistance should be between 115 to 152 megohms. If the resistance is outside the specified range, go to the next test. If the resistance is correct, refer to the Electrical Troubleshooting Chart on page 15 for other possible causes of poor performance.

Test Power Supply Resistance

Remove the power cartridge (2) from the gun body (1). See Power Cartridge Replacement.

Remove the turbine alternator (2a) from the power sup- ply (5). See Turbine Alternator Removal.

Measure the resistance from the center prong (EE) in the power supply to the contact spring (5c) on the other end of the power supply. See Fig 8.

The resistance should be 95 to 122 megohms. If the re- sistance is outside the specified range, the power supply is defective and must be replaced. If the resistance of the power supply is correct, proceed to the next test.

If you still have problems, refer to the Electrical Troubleshooting Chart for other possible causes of poor performance, or contact the nearest authorized service agency.

KEY

A

Megohmmeter

 

1

Gun Body

A

14

Electrode

 

86Air Inlet Adapter

1

86

 

14

Fig 7

KEY

AMegohmmeter EE Connector Prong 2a Turbine Alternator

5 Power Supply

5c Contact Spring

A

EE

5c

52a

Fig 8

￿6 ￿￿7￿7￿￿

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Contents Automatic MID-RANGE Electrostatic Rev PPart Number 218±745, Series B This manual contains Important  Table of Contents TermsEquipment Misuse Hazard Hose SafetyHazardous Fluid Hazard Flushing and Cleaning Safety Ventilate the Spray BoothFire or Explosion Hazard HOW the Electrostatic AIR Spray GUN WorksTypical Installation Ventilate the Spray BoothNON±HAZARDOUS Area KEY Hazardous AreaInstallation Mount the GunInstalling Optional Remote Fan Air Adapter Check the Electrical GroundingOperating Checklist OperationFilter the Fluid Spraying OperationAdjust the Spray Pattern AccessoriesMaintenance Daily Care and CleaningFlush the Spray Gun GUN in SolventTo Clean or Change Air Cap and Fluid Nozzle Equipment neededSpray Pattern Troubleshooting Chart Problem Cause Solution Improper Spray PatternGUN Operation Troubleshooting Chart Problem Cause SolutionElectrical Troubleshooting Chart See Check the Electrical GroundingElectrical Tests Test Power Supply ResistanceTest Gun Resistance Test Resistor Stud Resistance Service Gun DisassemblyGun Assembly Note Electrode ReplacementResistor Stud Replacement To install the resistor studBarrel Removal Fluid Needle Packing Replacement66b Service Power Cartridge Replacement Turbine Alternator RemovalFan Air Valve Replacement Piston Removal and Repair Disc Regulator ORing Replacement Ref No 66, Tool Kit Ref No Power CartridgeDetail a Parts List Old/New Style Resistor Stud and ElectrodeKits Description QtyTechnical Data Service InformationHOW to Order Replacement Parts Assembly Changed Status No. Part No NameAccessories High Volume AIR Regulator 206±199Grounded AIR Supply Hose AIR Hose Adapter 185±493Remote Switch & Signal Light 728±386 Control Panel 218±394 Filter AIR or Paint 202±271Electrostatic System 231±035 Electrostatic System 231±036Graco Warranty and Disclaimers WarrantyImportant Phone Numbers To you 1±800±328±0211 Toll Free