TABLE OF CONTENTS
Terms | 3 |
Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5
How The Electrostatic Air Spray Gun Works . . . . 5
Installation
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Warning Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Ventilate the Spray Booth . . . . . . . . . . . . . . . . . . . . . . . 6
Mount the Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Connect the Air Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Connect the Fluid Line . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Check the Electrical Grounding . . . . . . . . . . . . . . . . . . 8
Installing Optional Remote Fan Air Adapter . . . . . . . . 8
Operation
Operating Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Filter the Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Spraying Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Selecting a Fluid Nozzle and Air Cap . . . . . . . . . . . . . 9 Adjust the Spray Pattern . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance
Daily Care and Cleaning . . . . . . . . . . . . . . . . . . . . . . . 11 Flush the Spray Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 To Clean or Change Air Cap and Fluid Nozzle . . . . 12
Spray Pattern Troubleshooting Chart . . . . . . . . . . 13
Gun Operation Troubleshooting Chart . . . . . . . . . 14
Electrical Troubleshooting Chart . . . . . . . . . . . . . . 15
Electrical Tests
Test Gun Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Test Power Supply Resistance . . . . . . . . . . . . . . . . . . 16 Test Resistor Stud Resistance . . . . . . . . . . . . . . . . . . 17
Service
Gun Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Electrode Replacement . . . . . . . . . . . . . . . . . . . . . . . . 18
Resistor Stud Replacement . . . . . . . . . . . . . . . . . . . . . 19
Barrel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fluid Needle Packing Replacement . . . . . . . . . . . . . . 20
Power Cartridge Replacement . . . . . . . . . . . . . . . . . . 22
Turbine Alternator Removal . . . . . . . . . . . . . . . . . . . . . 23
Fan Air Valve Replacement . . . . . . . . . . . . . . . . . . . . . 23
Piston Removal and Repair . . . . . . . . . . . . . . . . . . . . . 24
Disc Regulator
Muffler Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Parts Drawing | 26 |
Parts List | 27 |
Kits | 28 |
Technical Data | 29 |
How To Order Replacement Parts . . . . . . . . . . . . . . . 29
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 31
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
TERMS
WARNING: Alerts user to avoid or correct conditions that could cause bodily harm.
CAUTION: Alerts user to avoid or correct conditions that could cause damage to or destruction of equipment.
NOTE: Identifies essential procedures or helpful information.
PRESSURE RELIEF PROCEDURE: A safety procedure for re- lieving air and fluid pressure in the system.
FOR YOUR SAFETY: Alerts user to read the additional safety warnings on the page indicated.