Grizzly G1005Z owner manual Clean Up, Site Considerations, Workbench Load, Operational Clearances

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Clean Up

The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti- mum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Avoid chlo- rine-based solvents, such as acetone or brake parts cleaner, as they may damage painted sur- faces should they come in contact. Always follow the manufacturer’s instructions when using any type of cleaning product.

Gasoline and petroleum products have low flash points and could cause an explosion or fire if used to clean machinery. DO NOT use gasoline or petroleum products to clean the machinery.

Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingest- ed. Lack of ventilation while using these sol- vents could cause seri- ous personal health risks or fire. Take precautions from this hazard by only using cleaning solvents in a well ventilated area.

G1005Z Mill/Drill

Site Considerations

Workbench Load

Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some workbenches may require additional rein- forcement to support both the machine and workpiece.

Operational Clearances

Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 4 for the minimum operational clearances.

483⁄4"

341⁄2"

Figure 4. Minimum working clearances.

Unsupervised children and visitors inside your shop could cause serious per- sonal injury to themselves. Lock all entrances to the shop when you are away and DO NOT allow unsupervised children or visitors in your shop at any time!

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Contents Model G1005Z MILL/DRILL Page Table of Contents Introduction ForewordContact Info Machine Data Sheet Lead Screw Info Identification Safety G1005Z Mill/Drill Additional Safety for Mill/Drills Circuit Requirements Circuit Requirements110/220V Operation Amperage Draw220V Operation GroundingExtension Cords 110V OperationUnpacking SET UPSet Up Safety Items Needed for SetInventory Main Components Figure QtyOther Components and Hardware Operational Clearances Clean UpSite Considerations Workbench LoadTo assemble the Model G1005Z MountingAssemblyTo test run the machine Test RunTo install tooling on included mill arbor Operation SafetyInstalling/Removing Tooling Using Clean TapersTo remove an arbor To install an arborTo install end mill tooling To install the drill chuckCross Feed To install a drill bitTo remove a drill bit Longitudinal FeedTo correct for backlash Graduated DialsMicro-Downfeed Handwheel BacklashDepth Stop Quill LockLubrication Suggestions Using the Drill Bit Speed ChartChoosing Milling Speeds Choosing Drilling SpeedsDrill bit speed chart To change speeds Changing SpeedsDrilling Guidelines Accessories H2689-R8 Quick Change Collet SetH1300 H1298 G7984 H2347 H0736 Unpainted Cast Iron MaintenanceCleaning ScheduleService TroubleshootingMotor & Electrical Operation Symptom Possible Cause Possible SolutionSymptom Possible Cause Possible Solution To calibrate the depth stop Depth Stop Feed Shaft Spring CalibrationPage G1005Z Junction Box G1005Z Mill/Drill Electrical ComponentsWiring Diagram G1005Z Description G1005Z Main Assembly Parts ListG1005Z Table Breakdown G1005Z Table and Labels Parts List Warranty and Returns Page Page
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