Grizzly G1005Z owner manual Additional Safety for Mill/Drills

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Additional Safety for Mill/Drills

1.UNDERSTANDING CONTROLS. Make sure you understand the use and operation of all controls.

2.SAFETY ACCESSORIES. Always use a chip guard in addition to your safety glasses when milling to prevent bodily injury.

3.WORK HOLDING. Before starting the machine, be certain the workpiece has been properly clamped to the table. NEVER hold the workpiece by hand when using the mill/ drill.

4.CHUCK KEY SAFETY. Always remove your chuck key, drawbar wrench, and any service tools immediately after use.

5.SPINDLE SPEEDS. Select the spindle speed that is appropriate for the type of work and material. Allow the mill/drill to gain full speed before beginning a cut.

6.STOPPING SPINDLE. DO NOT stop the spindle by hand. Allow it to come to a stop by itself.

7.AVOIDING ENTANGLEMENT. Keep loose clothing articles such as sleeves, belts or jewelry items away from the mill/drill spindle. Never wear gloves when operating the mill/ drill.

8.BE ATTENTIVE. DO NOT leave mill/drill run- ning unattended for any reason.

9.POWER DISRUPTION. In the event of a local power outage during use of the mill, turn OFF all switches to avoid possible sud- den start up once power is restored.

10.MACHINE CARE AND MAINTENANCE. Never operate the mill/drill with damaged or worn parts. Maintain your mill/drill in proper working condition. Perform routine inspec- tions and maintenance promptly. Put away adjustment tools after use.

11.DISCONNECT POWER. Make sure the mill/drill is turned OFF, disconnected from its power source and all moving parts have come to a complete stop before starting any inspection, adjustment, or maintenance pro- cedure.

12.CLEAN-UP.DO NOT clear chips by hand. Use a brush, and never clear chips while the mill/drill is turning.

13.CUTTING TOOL INSPECTION. Inspect drills and end mills for sharpness, chips, or cracks before each use. Replace dull, chipped, or cracked cutting tools immediately. Handle new cutting tools with care. Leading edges are very sharp and can cause lacerations.

14.EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties per- forming the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos- sibility of operator injury. If normal safety precautions are overlooked or ignored, seri- ous personal injury may occur.

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No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results.

G1005Z Mill/Drill

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Contents Model G1005Z MILL/DRILL Page Table of Contents Foreword IntroductionContact Info Machine Data Sheet Lead Screw Info Identification Safety G1005Z Mill/Drill Additional Safety for Mill/Drills Amperage Draw Circuit Requirements110/220V Operation Circuit Requirements110V Operation GroundingExtension Cords 220V OperationItems Needed for Set SET UPSet Up Safety UnpackingMain Components Figure Qty InventoryOther Components and Hardware Workbench Load Clean UpSite Considerations Operational ClearancesMountingAssembly To assemble the Model G1005ZTest Run To test run the machineUsing Clean Tapers Operation SafetyInstalling/Removing Tooling To install tooling on included mill arborTo install the drill chuck To install an arborTo install end mill tooling To remove an arborLongitudinal Feed To install a drill bitTo remove a drill bit Cross FeedBacklash Graduated DialsMicro-Downfeed Handwheel To correct for backlashQuill Lock Depth StopChoosing Drilling Speeds Using the Drill Bit Speed ChartChoosing Milling Speeds Lubrication SuggestionsDrill bit speed chart Changing Speeds To change speedsDrilling Guidelines H2689-R8 Quick Change Collet Set AccessoriesH1300 H1298 G7984 H2347 H0736 Schedule MaintenanceCleaning Unpainted Cast IronTroubleshooting ServiceMotor & Electrical Symptom Possible Cause Possible Solution OperationSymptom Possible Cause Possible Solution Depth Stop Feed Shaft Spring Calibration To calibrate the depth stopPage Electrical Components G1005Z Junction Box G1005Z Mill/DrillWiring Diagram G1005Z G1005Z Main Assembly Parts List DescriptionG1005Z Table Breakdown G1005Z Table and Labels Parts List Warranty and Returns Page Page