Grizzly G1005Z owner manual Maintenance, Schedule, Unpainted Cast Iron, Lubrication, Cleaning

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SECTION 6: MAINTENANCE

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily Check:

•Loose mounting bolts.

•Worn or damaged wires.

•Any other unsafe condition.

•Mill/drill is completely powered down at the end of use.

•Excess cutting fluids and chips have been removed and unpainted surfaces are dry and protected.

Weekly Maintenance:

•Clean/grease all dovetail ways.

•Mill/drill is clean and lubricated.

Unpainted Cast Iron

Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use— this ensures moisture does not remain on bare metal surfaces.

Keep tables rust-free with regular applications of products like G96® Gun Treatment, SLIPIT®, or Boeshield® T-9.

Lubrication

Since all bearings are shielded and permanently lubricated, simply leave them alone until they need to be replaced. DO NOT lubricate them.

Keep quill, spindle, column, and table top well lubricated to prevent rust.

Each table handwheel must be oiled periodically to prevent binding. For each handwheel, use an ISO VG 68 or SAE-20 oil in the location shown in Figure 26.

Cleaning

Cleaning the Model G1005Z is relatively easy. Remove excess cutting fluid and chips, and wipe off the remaining moisture with a dry cloth. Treat all unpainted cast iron and steel with a non-stain- ing lubricant after cleaning.

-26-

Figure 26. Handwheel oiling location.

G1005Z Mill/Drill

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Contents Model G1005Z MILL/DRILL Page Table of Contents Foreword IntroductionContact Info Machine Data Sheet Lead Screw Info Identification Safety G1005Z Mill/Drill Additional Safety for Mill/Drills Circuit Requirements 110/220V OperationAmperage Draw Circuit RequirementsGrounding Extension Cords110V Operation 220V OperationSET UP Set Up SafetyItems Needed for Set UnpackingMain Components Figure Qty InventoryOther Components and Hardware Clean Up Site ConsiderationsWorkbench Load Operational ClearancesMountingAssembly To assemble the Model G1005ZTest Run To test run the machineOperation Safety Installing/Removing ToolingUsing Clean Tapers To install tooling on included mill arborTo install an arbor To install end mill toolingTo install the drill chuck To remove an arborTo install a drill bit To remove a drill bitLongitudinal Feed Cross FeedGraduated Dials Micro-Downfeed HandwheelBacklash To correct for backlashQuill Lock Depth StopUsing the Drill Bit Speed Chart Choosing Milling SpeedsChoosing Drilling Speeds Lubrication SuggestionsDrill bit speed chart Changing Speeds To change speedsDrilling Guidelines H2689-R8 Quick Change Collet Set AccessoriesH1300 H1298 G7984 H2347 H0736 Maintenance CleaningSchedule Unpainted Cast IronTroubleshooting ServiceMotor & Electrical Symptom Possible Cause Possible Solution OperationSymptom Possible Cause Possible Solution Depth Stop Feed Shaft Spring Calibration To calibrate the depth stopPage Electrical Components G1005Z Junction Box G1005Z Mill/DrillWiring Diagram G1005Z G1005Z Main Assembly Parts List DescriptionG1005Z Table Breakdown G1005Z Table and Labels Parts List Warranty and Returns Page Page
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