Grizzly G1005Z owner manual Table of Contents

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Table of Contents
INTRODUCTION	2
Foreword	2
Contact Info	2
Machine Data Sheet	3
Identification	5
SECTION 1: SAFETY	6
Additional Safety for Mill/Drills	8
SECTION 2: CIRCUIT REQUIREMENTS	9
110/220V Operation	9
Grounding	10
Extension Cords	10
SECTION 3: SET UP	11
Set Up Safety	11
Items Needed for Set Up	11
Unpacking	11
Inventory	12
Clean Up	13
Site Considerations	13
Mounting	14
Assembly	14
Test Run	15
SECTION 4: OPERATIONS	16
Operation Safety	16
Installing/Removing Tooling	16
Table	18
Graduated Dials	19
Backlash	19
Micro-Downfeed Handwheel	19
Quill Lock	20
Depth Stop	20
Choosing Milling Speeds	21
Choosing Drilling Speeds	21
Changing Speeds	23
Drilling Guidelines	24
SECTION 5: ACCESSORIES	25
SECTION 6: MAINTENANCE	26
Schedule	26
Cleaning	26
Unpainted Cast Iron	26
Lubrication	26
SECTION 7: SERVICE	27
Troubleshooting	27
Depth Stop Calibration	30
Feed Shaft Spring Tension	30
Electrical Components	32
Wiring Diagram	33
G1005Z Main Assembly Breakdown	34
G1005Z Main Assembly Parts List	35
G1005Z Table Breakdown	36
G1005Z Table and Labels Parts List	37
WARRANTY AND RETURNS	38

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Contents Model G1005Z MILL/DRILL Page Table of Contents Introduction ForewordContact Info Machine Data Sheet Lead Screw Info Identification Safety G1005Z Mill/Drill Additional Safety for Mill/Drills Circuit Requirements Circuit Requirements110/220V Operation Amperage Draw220V Operation GroundingExtension Cords 110V OperationUnpacking SET UPSet Up Safety Items Needed for SetInventory Main Components Figure QtyOther Components and Hardware Operational Clearances Clean UpSite Considerations Workbench LoadTo assemble the Model G1005Z MountingAssemblyTo test run the machine Test RunTo install tooling on included mill arbor Operation SafetyInstalling/Removing Tooling Using Clean TapersTo remove an arbor To install an arborTo install end mill tooling To install the drill chuckCross Feed To install a drill bitTo remove a drill bit Longitudinal FeedTo correct for backlash Graduated DialsMicro-Downfeed Handwheel BacklashDepth Stop Quill LockLubrication Suggestions Using the Drill Bit Speed ChartChoosing Milling Speeds Choosing Drilling SpeedsDrill bit speed chart To change speeds Changing SpeedsDrilling Guidelines Accessories H2689-R8 Quick Change Collet SetH1300 H1298 G7984 H2347 H0736 Unpainted Cast Iron MaintenanceCleaning ScheduleService TroubleshootingMotor & Electrical Operation Symptom Possible Cause Possible SolutionSymptom Possible Cause Possible Solution To calibrate the depth stop Depth Stop Feed Shaft Spring CalibrationPage G1005Z Junction Box G1005Z Mill/Drill Electrical ComponentsWiring Diagram G1005Z Description G1005Z Main Assembly Parts ListG1005Z Table Breakdown G1005Z Table and Labels Parts List Warranty and Returns Page Page