Carrier 50PCH specifications Wire Field Power Supply, Fitting

Page 10

Insulation is not required on loop water piping except where the piping runs through unheated areas or outside the building or when the loop water temperature is below the minimum ex- pected dew point of the pipe ambient. Insulation is required if loop water temperature drops below the dew point.

IMPORTANT: Do not bend or kink supply lines or hoses.

Pipe joint compound is not necessary when Teflon* thread- ed tape is pre-applied to hose assemblies or when flared-end connections are used. If pipe joint compound is preferred, use compound only in small amounts on the male pipe threads of the fitting adapters. Prevent sealant from reaching the flared surfaces of the joint.

NOTE: When anti-freeze is used in the loop, assure that it is compatible with Teflon tape or pipe joint compound employed.

Maximum allowable torque for brass fittings is 30 ft-lb. If a torque wrench is not available, tighten finger-tight plus one quarter turn. Tighten steel fittings as necessary.

Optional pressure-rated hose assemblies designed specifi- cally for use with Carrier units are available. Similar hoses can be obtained from alternate suppliers. Supply and return hoses are fitted with swivel-joint fittings at one end to prevent kink- ing during installation.

CAUTION

Backup wrench is required when tightening water connec- tions to prevent water line damage. Failure to use a backup wrench could result in equipment damage.

Refer to Fig. 12 for an illustration of a supply/return hose kit. Male adapters secure hose assemblies to the unit and risers. Install hose assemblies properly and check them regularly to avoid system failure and reduced service life.

A50-7734

Swivel

 

Brass

 

 

 

 

 

 

 

Brass

 

 

 

 

 

 

 

Rib Crimped

Fitting

 

Fitting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Length

(2 ft Length Standard)

MPT

Fig. 12 — Supply/Return Hose Kit

Step 8 — Wire Field Power Supply

WARNING

To avoid possible injury or death due to electrical shock, open the power supply disconnect switch and secure it in an open position during installation.

CAUTION

Use only copper conductors for field-installed electrical wiring. Unit terminals are not designed to accept other types of conductors. Failure to follow this safety precaution could lead to equipment damage.

All field installed wiring, including the electrical ground, MUST comply with the National Electrical Code (NEC) as well as applicable local codes. In addition, all field wiring must conform to the Class II temperature limitations described in the NEC.

*Registered trademark of E. I. du Pont de Nemours and Company.

Refer to unit wiring diagrams Fig. 13-20 for a schematic of the field connections, which must be made by the installing (or electrical) contractor. Refer to Table 3 for fuse sizes.

Consult the unit wiring diagram located on the inside of the compressor access panel to ensure proper electrical hookup. The installing (or electrical) contractor must make the field connections when using field-supplied disconnect.

Operating voltage must be the same voltage and phase as shown in Table 3.

Make all final electrical connections with a length of flexi- ble conduit to minimize vibration and sound transmission to the building.

POWER CONNECTION — Make line voltage connection by connecting the incoming line voltage wires to the L side of the CC terminal as shown in Fig. 21. See Table 3 for cor- rect wire and maximum overcurrent protection sizing.

SUPPLY VOLTAGE — Operating voltage to unit must be within voltage range indicated on unit nameplate.

On 3-phase units, voltages under load between phases must be balanced within 2%. Use the following formula to deter- mine the percentage voltage imbalance:

% Voltage Imbalance

= 100 x

max voltage deviation from average voltage

 

average voltage

Example: Supply voltage is 460-3-60.

AB = 452 volts BC = 464 volts AC = 455 volts

Average Voltage = 452 + 464 + 455 3

= 1371 3

= 457

Determine maximum deviation from average voltage:

(AB) 457 – 452 = 5 v (BC) 464 – 457 = 7 v (AC) 457 – 455 = 2 v

Maximum deviation is 7 v. Determine percent voltage imbalance.

% Voltage Imbalance =

100 x

 

7

 

457

=

1.53%

 

This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.

Operation on improper line voltage or excessive phase imbalance constitutes abuse and may cause damage to electri- cal components.

NOTE: If more than 2% voltage imbalance is present, contact your local electric utility.

208-VOLT OPERATION — All 208-230 volt units are factory wired for 208 volts. The transformers may be switched to 230-volt operation by switching the red (208 volt) wire with the orange (230 volt) wire at the L1 terminal.

460-VOLT OPERATION — Units using 460-v and internal secondary pump will require a neutral wire from the supply side in order to feed accessory with 265-v.

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Contents Contents Safety ConsiderationsInstallation GeneralPhysical Data 50PCH,PCV Units Size A50-8695IPT A50-7842ef Electric HeatA50-8696 Side Discharge Back DischargeA50-8489 Install Condensate DrainMount the Unit A50-6260efMetal Hose Minimum Bend Radii A50-6261tfA50-6262ef Copper FPT/PVCWire Field Power Supply FittingA50-8490 RVS Sensor, Low Temperature Protection Air CoilA50-8491 Reversing Valve SolenoidA50-8492 HpwsA50-8493 LONNational Electrical Code Optional Wiring Temperature Switch A50-8440A50 86978698 Units with Deluxe D and Wshp Open Multiple Protocol ControlsWshp Open Control 50PCH,PCV Unit Electrical Data A50-8162A50-8441 Wire Field ControlsA50-8442 Field-Supplied Sensors for Wshp Open Controller Rnet Wiring SpecificationsRnet Wiring SPT SensorsPRE-START-UP FAN Rated MIN 50PCH,PCV Blower Performance Standard Unit50PCH,PCV Blower Performance High-Static Unit PCV Speed Airflow CFMDeluxe D Control Jumper Settings Refer to , 15, Complete C Control Jumper Settings Refer toField Selectable Inputs START-UP DIP Switch Block S2 Accessory 1 Relay OptionsDIP Switch Block S2 Accessory 2 Relay Options Operating LimitsOperating Limits 50PCH,PCV Units Unit Start-Up Cooling ModeWater Temperature Change Through Heat Exchanger Cooling Heating Water Flow Rate GPM50PC012 Typical Unit Operating Pressures and Temperatures 50PC006 Typical Unit Operating Pressures and Temperatures50PC009 Typical Unit Operating Pressures and Temperatures Entering Cooling Heating Water50PC024 Typical Unit Operating Pressures and Temperatures 50PC015 Typical Unit Operating Pressures and Temperatures50PC018 Typical Unit Operating Pressures and Temperatures Temp GPM/ton Pressure Heat50PC042 Typical Unit Operating Pressures and Temperatures 50PC030 Typical Unit Operating Pressures and Temperatures50PC036 Typical Unit Operating Pressures and Temperatures Water Air Temp50PC060 Typical Unit Operating Pressures and Temperatures Unit Start-Up Heating Mode50PC048 Typical Unit Operating Pressures and Temperatures Unit Start-Up with Wshp Open ControlsA50-8444 BACview6 Display InterfacePressure DROP, psi kPa Coaxial Water Pressure DropGpm 30 F 50 F 70 F 90 F 10 C 21 C 32 C 006 009 Units with Aquazone Deluxe D Control OperationUnits with Aquazone Complete C Control Units with Wshp Open Multiple ProtocolPage Auxiliary Modulating Hot Water/Steam Heating Reheat Complete C and Deluxe D Board System Test LED Fault Description Code Complete C Control LED Code Fault DescriptionsLED Status Description of Operation Alarm Relay Aquazone Deluxe D Control LED IndicaDescription Status LED Test LED ServiceESD A50-6286ef Refrigerant Charging’ to 4’ Air Coil Fan Motor Removal TroubleshootingA50-8163 Cooling mode FP1125 F or TroubleshootingAir temperature out of range Reduced or no airflow in heatReduced or no water flow Reduced airflow in coolingStatus Appendix a Wshp Open Screen ConfigurationAlarm Status SensorSystem Settings Appendix a Wshp Open Screen ConfigurationMaintenance ConfigurationSchedule Service Appendix a Wshp Screen Open ConfigurationTest Point Name Password Editable Range Default Level Configuration ServiceScreen Name Alarm Page Copyright 2011 Carrier Corporation 50PCH,PCV START-UP Checklist II. START-UPA50-8445 Heating Cycle AnalysisCooling Cycle Analysis A50-8446

50PCH specifications

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