Carrier 50PCH specifications Operation, Units with Aquazone Complete C Control

Page 33

the water loop. If an open type cooling tower is used continu- ously, chemical treatment and filtering will be necessary.

Table 27 — Approximate Fluid Volume (gal.)

per 100 Ft of Pipe

 

PIPE

 

DIAMETER (in.)

VOLUME (gal.)

 

Copper

 

1

4.1

 

 

 

1.25

6.4

 

 

 

1.5

9.2

 

Rubber Hose

 

1

3.9

 

Polyethylene

 

3/4 IPS SDR11

2.8

 

 

 

1 IPS SDR11

4.5

 

 

 

11/4 IPS SDR11

8.0

 

 

 

1/2 IPS SDR11

10.9

 

 

 

2 IPS SDR11

18.0

 

 

 

11/4 IPS SCH40

8.3

 

 

 

11/2 IPS SCH40

10.9

 

 

 

2 IPS SCH40

17.0

 

LEGEND

 

 

IPS

— Internal Pipe Size

 

 

SCH

— Schedule

 

 

SDR

— Standard Dimensional Ratio

 

NOTE: Volume of heat exchanger is approximately 1.0 gallon.

Table 28 — Antifreeze Percentages by Volume

 

MINIMUM TEMPERATURE FOR FREEZE

ANTIFREEZE

 

PROTECTION (F)

 

 

10

15

20

25

Methanol (%)

25

21

16

10

100% USP Food Grade

38

30

22

15

Propylene Glycol (%)

 

 

 

 

Ethanol (%)

29

25

20

14

OPERATION

Power Up Mode — The unit will not operate until all the inputs, terminals and safety controls are checked for normal operation.

NOTE: The compressor will have a 5-minute anti-short cycle upon power up.

Units with Aquazone™ Complete C Control

STANDBY — Y and W terminals are not active in standby mode, however the O and G terminals may be active, depend- ing on the application. The compressor will be off.

COOLING — Y and O terminals are active in Cooling mode. After power up, the first call to the compressor will initiate a 5 to 80 second random start delay and a 5-minute anti-short cycle protection time delay. After both delays are complete, the compressor is energized.

NOTE: On all subsequent compressor calls the random start delay is omitted.

HEATING STAGE 1 — Terminal Y is active in heating stage 1. After power up, the first call to the compressor will initiate a 5 to 80 second random start delay and a 5-minute anti-short cycle protection time delay. After both delays are complete, the compressor is energized.

NOTE: On all subsequent compressor calls the random start delay is omitted.

HEATING STAGE 2 — To enter Stage 2 mode, terminal W is active (Y is already active). Also, the G terminal must be ac- tive or the W terminal is disregarded. The compressor relay will remain on and EH1 is immediately turned on. EH2 will turn on after 10 minutes of continual stage 2 demand.

NOTE: EH2 will not turn on (or if on, will turn off) if FP1 tem- perature is greater than 45 F and FP2 is greater than 110 F.

EMERGENCY HEAT — In emergency heat mode, terminal W is active while terminal Y is not. Terminal G must be active or the W terminal is disregarded. EH1 is immediately turned on. EH2 will turn on after 5 minutes of continual emergency heat demand.

Units with Aquazone™ Deluxe D Control

STANDBY/FAN ONLY — The compressor will be off. The Fan Enable, Fan Speed, and reversing valve (RV) relays will be on if inputs are present. If there is a Fan 1 demand, the Fan Enable will immediately turn on. If there is a Fan 2 demand, the Fan Enable and Fan Speed will immediately turn on.

NOTE: DIP switch 5 on S1 does not have an effect upon Fan 1 and Fan 2 outputs.

HEATING STAGE 1 — In Heating Stage 1 mode, the Fan Enable and Compressor relays are turned on immediately. Once the demand is removed, the relays are turned off and the control reverts to Standby mode. If there is a master/slave or dual compressor application, all compressor relays and related functions will operate per their associated DIP switch 2 setting on S1.

HEATING STAGE 2 — In Heating Stage 2 mode, the Fan Enable and Compressor relays are remain on. The Fan Speed relay is turned on immediately and turned off immediately once the demand is removed. The control reverts to Heating Stage 1 mode. If there is a master/slave or dual compressor application, all compressor relays and related functions will op- erate per their associated DIP switch 2 setting on S1.

HEATING STAGE 3 — In Heating Stage 3 mode, the Fan Enable, Fan Speed and Compressor relays remain on. The EH1 output is turned on immediately. With continuing Heat Stage 3 demand, EH2 will turn on after 10 minutes. EH1 and EH2 are turned off immediately when the Heating Stage 3 demand is re- moved. The control reverts to Heating Stage 2 mode.

Output EH2 will be off if FP1 is greater than 45 F AND FP2 (when shorted) is greater than 110 F during Heating Stage 3 mode. This condition will have a 30-second recognition time. Also, during Heating Stage 3 mode, EH1, EH2, Fan Enable, and Fan Speed will be ON if G input is not active.

EMERGENCY HEAT — In Emergency Heat mode, the Fan Enable and Fan Speed relays are turned on. The EH1 output is turned on immediately. With continuing Emergency Heat de- mand, EH2 will turn on after 5 minutes. Fan Enable and Fan Speed relays are turned off after a 60-second delay. The control reverts to Standby mode.

Output EH1, EH2, Fan Enable, and Fan Speed will be ON if the G input is not active during Emergency Heat mode. COOLING STAGE 1 — In Cooling Stage 1 mode, the Fan Enable, compressor and RV relays are turned on immediately. If configured as stage 2 (DIP switch set to OFF) then the com- pressor and fan will not turn on until there is a stage 2 demand. The fan Enable and compressor relays are turned off immedi- ately when the Cooling Stage 1 demand is removed. The control reverts to Standby mode. The RV relay remains on until there is a heating demand. If there is a master/slave or dual compressor application, all compressor relays and related func- tions will track with their associated DIP switch 2 on S1. COOLING STAGE 2 — In Cooling Stage 2 mode, the Fan Enable, compressor and RV relays remain on. The Fan Speed relay is turned on immediately and turned off immediately once the Cooling Stage 2 demand is removed. The control re- verts to Cooling Stage 1 mode. If there is a master/slave or dual compressor application, all compressor relays and related func- tions will track with their associated DIP switch 2 on S1. NIGHT LOW LIMIT (NLL) STAGED HEATING — In NLL staged Heating mode, the override (OVR) input becomes active and is recognized as a call for heating and the control will immediately go into a Heating Stage 1 mode. With an additional 30 minutes of NLL demand, the control will go into Heating Stage 2 mode. With another additional 30 minutes of NLL demand, the control will go into Heating Stage 3 mode.

Units with WSHP Open Multiple Protocol —

The WSHP Open multi-protocol controller will control me- chanical cooling, heating and waterside economizer outputs based on its own space temperature input and set points. An

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Contents Safety Considerations ContentsGeneral InstallationPhysical Data 50PCH,PCV Units A50-8695 SizeIPT Electric Heat A50-7842efA50-8696 Back Discharge Side DischargeMount the Unit Install Condensate DrainA50-8489 A50-6260efA50-6262ef A50-6261tfMetal Hose Minimum Bend Radii Copper FPT/PVCFitting Wire Field Power SupplyA50-8490 A50-8491 Sensor, Low Temperature Protection Air CoilRVS Reversing Valve SolenoidHpws A50-8492LON A50-8493A50-8440 National Electrical Code Optional Wiring Temperature Switch8697 A50Units with Deluxe D and Wshp Open Multiple Protocol Controls 8698Wshp Open Control A50-8162 50PCH,PCV Unit Electrical DataWire Field Controls A50-8441A50-8442 Rnet Wiring Rnet Wiring SpecificationsField-Supplied Sensors for Wshp Open Controller SPT SensorsPRE-START-UP 50PCH,PCV Blower Performance High-Static Unit 50PCH,PCV Blower Performance Standard UnitFAN Rated MIN PCV Speed Airflow CFMComplete C Control Jumper Settings Refer to Deluxe D Control Jumper Settings Refer to , 15,Field Selectable Inputs DIP Switch Block S2 Accessory 2 Relay Options DIP Switch Block S2 Accessory 1 Relay OptionsSTART-UP Operating LimitsWater Temperature Change Through Heat Exchanger Unit Start-Up Cooling ModeOperating Limits 50PCH,PCV Units Cooling Heating Water Flow Rate GPM50PC009 Typical Unit Operating Pressures and Temperatures 50PC006 Typical Unit Operating Pressures and Temperatures50PC012 Typical Unit Operating Pressures and Temperatures Entering Cooling Heating Water50PC018 Typical Unit Operating Pressures and Temperatures 50PC015 Typical Unit Operating Pressures and Temperatures50PC024 Typical Unit Operating Pressures and Temperatures Temp GPM/ton Pressure Heat50PC036 Typical Unit Operating Pressures and Temperatures 50PC030 Typical Unit Operating Pressures and Temperatures50PC042 Typical Unit Operating Pressures and Temperatures Water Air Temp50PC048 Typical Unit Operating Pressures and Temperatures Unit Start-Up Heating Mode50PC060 Typical Unit Operating Pressures and Temperatures Unit Start-Up with Wshp Open ControlsBACview6 Display Interface A50-8444Coaxial Water Pressure Drop Pressure DROP, psi kPaGpm 30 F 50 F 70 F 90 F 10 C 21 C 32 C 006 009 Units with Aquazone Complete C Control OperationUnits with Aquazone Deluxe D Control Units with Wshp Open Multiple ProtocolPage Auxiliary Modulating Hot Water/Steam Heating Reheat Complete C and Deluxe D Board System Test LED Status Description of Operation Alarm Relay Complete C Control LED Code Fault DescriptionsLED Fault Description Code Aquazone Deluxe D Control LED IndicaService Description Status LED Test LEDESD Refrigerant Charging A50-6286ef’ to 4’ Troubleshooting Air Coil Fan Motor RemovalA50-8163 Air temperature out of range TroubleshootingCooling mode FP1125 F or Reduced or no airflow in heatReduced airflow in cooling Reduced or no water flowAlarm Status Appendix a Wshp Open Screen ConfigurationStatus SensorMaintenance Appendix a Wshp Open Screen ConfigurationSystem Settings ConfigurationSchedule Appendix a Wshp Screen Open Configuration ServiceTest Configuration Service Point Name Password Editable Range Default LevelScreen Name Alarm Page Copyright 2011 Carrier Corporation II. START-UP 50PCH,PCV START-UP ChecklistCooling Cycle Analysis Heating Cycle AnalysisA50-8445 A50-8446

50PCH specifications

The Carrier 50PCH is a cutting-edge series of air-cooled chillers designed to deliver exceptional cooling performance in a wide range of commercial applications. Engineered with efficiency and reliability in mind, the 50PCH stands out for its innovative technologies and robust construction, making it a preferred choice for facility managers and HVAC professionals.

One of the main features of the Carrier 50PCH is its advanced scroll compressor technology. This system consists of high-efficiency scroll compressors that optimize energy consumption while maintaining consistent cooling output. The incorporation of variable speed technology enables the chillers to adapt to fluctuating load demands, resulting in significant energy savings and reduced operational costs.

The 50PCH chillers also boast a high energy efficiency ratio (EER) and coefficient of performance (COP), ensuring compliance with stringent energy regulations and standards. They are designed with eco-friendly refrigerants, which contribute to lower greenhouse gas emissions, making them an environmentally responsible choice for modern buildings.

In addition to its energy-efficient operation, the 50PCH series is equipped with advanced controls that allow for seamless integration into building management systems. The intuitive interface facilitates monitoring and adjustment of set points, ensuring optimal comfort conditions. Furthermore, the chillers come with extensive diagnostic capabilities, enabling proactive maintenance and reducing the risk of unexpected downtime.

The robust construction of the 50PCH series enhances durability and reliability. With an all-weather aluminum cabinet, these chillers are designed to withstand harsh environmental conditions, ensuring long-term performance. The units undergo rigorous testing to meet high industry standards for quality and reliability.

Another distinguishing characteristic of the Carrier 50PCH is its whisper-quiet operation. Engineered for low sound levels, these chillers minimize noise pollution in sensitive environments, such as hospitals, schools, or residential areas.

In summary, the Carrier 50PCH series combines exceptional performance, energy efficiency, and innovative technology in a robust and reliable package. It highlights the best in modern HVAC design, making it an ideal solution for a wide array of climate control needs in commercial and institutional settings. With its advanced features and commitment to sustainability, the 50PCH is undoubtedly a leader in the air-cooled chiller market.
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