Bostitch 500 SERIES, 400 SERIES manual 400 & 500 Series Tool Specifications

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400 & 500 SERIES TOOL SPECIFICATIONS

All screws and nuts are metric.

MODEL

LENGTH

HEIGHT

WIDTH

WEIGHT

438S4

13.98" (355mm)

8.84" (225 mm)

2.50" (64 mm)

4.05 lb.

1.83 (kg)

438S5

13.98" (355mm)

8.84" (225 mm)

2.50" (64 mm)

3.95 lb.

1.79 (kg)

438S2

13.98" (355mm)

8.84" (225 mm)

2.50" (64 mm)

4.55 lb.

2.06 (kg)

438S2R

13.98" (355mm)

8.84" (225 mm)

2.50" (64 mm)

4.70 lb.

2.13 (kg)

450S2

13.98" (355mm)

8.84" (225 mm)

2.50" (64 mm)

4.60 lb.

2.08 (kg)

538S4

13.98" (355mm)

8.84" (225 mm)

2.86" (73 mm)

4.15 lb.

1.88 (kg)

538S5

13.98" (355mm)

8.84" (225 mm)

2.86" (73 mm)

4.05 lb.

1.83 (kg)

538S214

13.98" (355mm)

8.84" (225 mm)

2.86" (73 mm)

4.76 lb.

2.16 (kg)

FASTENER SPECIFICATIONS:

MODEL

STAPLE SERIES

CROWN WIDTH

WIRE SIZE

MAXIMUM LEG LENGTH

438S4

16S4

1/2" (12.7mm)

.061"x.056" (1.55 mm x 1.42 mm)

1.5" (38 mm)

438S5

17S5

7/16" (11.1mm)

.057"x.051" (1.45 mm x 1.30 mm)

1.5" (38 mm)

438S2

16S2

1" (25.4 mm)

.062" (1.57 mm)

1.5" (38 mm)

438S2R

16S2

1" (25.4 mm)

.062" (1.57 mm)

1.5" (38 mm)

450S2

16S2

1" (25.4 mm)

.062" (1.57 mm)

2" (50 mm)

538S4

16S4

1/2" (12.7 mm)

.061"x.056" (1.55 mm x 1.42mm)

1.5" (38 mm)

538S5

16S5

7/16" (11.1 mm)

.057"x.051" (1.45 mm x 1.30 mm)

1.5" (38 mm)

538S214

14S2

1" (25.4 mm)

.070"x.081" (1.78 mm x 2.06 mm)

1" (25 mm)

TOOL AIR FITTING:

This tool uses a free-flow connector plug, 1/4” N.P.T. The minimum inside diameter should be .200” (5mm). The fitting must be capable of discharging tool air pressure when disconnected from the air supply.

OPERATING PRESSURE:

The operating pressure of the 400 & 500 tools is 70 to 120 p.s.i. (4.9 to 8.4 kg/cm2). Select the operating pressure within this range for best fastener performance. DO NOT EXCEED THIS RECOMMENDED

OPERATING PRESSURE.

AIR CONSUMPTION:

Series 400 requires 2.1 cubic feet per minute (59.5 liters per minute) of free air to operate at the rate of 100 fasteners per minute, at 80 p.s.i. (5.6kg/cm2). Series 500 requires 2.6 cubic feet per minute. (73.6 liters per minute) of free air to operate at a rate of 100 fasteners per minute, at 80 p.s.i. (5.6 kg/cm2). For Series 400 and 500 tools, take the actual rate at which the tool will be run to determine the amount of air required. For instance, if your fastener usage averages 50 fasteners per minute, you need 50% of the c.f.m. listed above which is required to operate the tool at 100 fasteners per minute.

OPERATION

BOSTITCH OFFERS THREE TYPES OF OPERATION FOR THIS SERIES TOOL.

CONTACT TRIP

The common operating procedure on “Contact Trip” tools is for the operator to contact the work to actuate the trip mechanism while keeping the trigger pulled, thus driving a fastener each time the work is contacted. This will allow rapid fastener placement on many jobs, such as sheathing, decking and pallet assembly. All pneumatic tools are subject to recoil when driving fasteners. The tool may bounce, releasing the trip, and if unintentionally allowed to recontact the work surface with the trigger still actuated (finger still holding trigger pulled) an unwanted second fastener will be driven.

SEQUENTIAL TRIP

The Sequential Trip requires the operator to hold the tool against the work before pulling the trigger. This makes accurate fastener placement easier, for instance on framing, toe nailing and crating applications.The Sequential Trip allows exact fastener location without the possibility of driving a second fastener on recoil, as described under “Contact Trip”. The Sequential Trip Tool has a positive safety advantage because it will not accidentally drive a fastener if the tool is contacted against the work – or anything else – while the operator is holding the trigger pulled.

TRIGGER OPERATED

The Trigger Operated model is cycled by actuation of the trigger only. This model does not have a Contact Arm and is intended for use only where a Contact Arm CANNOT be used to satify the requirements of the application. The Trigger Operated tool will cycle each time the trigger is actuated.

MODEL IDENTIFICATION:

Refer to Operation Instructions on page 7 before proceeding to use this tool.

CONTACT TRIP

Identified by:

BLACK TRIGGER

SEQUENTIAL TRIP

Identified by:

GRAY TRIGGER

TRIGGER OPERATED

Identified by:

BLACK TRIGGER

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Contents 400 & 500 Series Introduction IndexSafety Instructions AIR Supply and ConnectionsLoading Tool Operation400 & 500 Series Tool Specifications Lubrication To Adjust DIAL-A Depth Fastener Control Adjustment DIAL-A-DEPTH Fastener Control AdjustmentTo Prevent Accidental Injuries Tool Operation Before Handling or Operating this ToolTrigger Operation Contact Trip OperationTool Operation Check Trigger Operated ToolTool Must not Cycle Tool Must CycleReplacement Parts Assembly Procedure for SealsAIR SUPPLY-PRESSURE and Volume Maintaining the Pneumatic ToolPower Adjustment Valve Trouble ShootingProblem Cause Correction Accessories Available Directional Exhaust DeflectorQuick Release Magazine Recommended ToolsÍndice IntroducciónNota Instrucciones DE Seguridad Suministro DE Aire Y ConexionesAL Cargar LA Herramienta OperaciónEspecificaciones DE LAS Herramientas 400 Y Lubricación Cómo Cargar EL 400 Y Advertencia Para Impedir Lesiones AccidentalesOperación DE LA Herramienta Antes DE Manejar U Operar Esta HerramientaOperación POR GA Tillo Operación DE Disp ARO POR ContactoVerificación DE LA Operación DE LA Herramienta Herramienta Operada POR GatilloOperación POR Disp ARO Secuencial LA Herramienta no Debe Efectuar SU CicloPresión Y Volumen DEL Suministro DE Aire Mantenimiento DE LA Herramienta NeumáticaPartes DE Reemplazo Procedimiento DE Ensamble Para LOS SellosProblema Diagnóstico DE FallaCausa Corrección Para Obtener Máxima PotenciaDeflector DE Escape Direccional Cargador DE Desenganche RápidoAccesorios Disponibles Herramientas RecomendadasSommaire RemarqueConsignes DE Sécurité Alimentation EN AIR Comprimé ET RaccordementChargement DE L’APPAREIL FonctionnementCaractéristiques DU 400/500 OpérationLubrification Réglage DU Calibre DIAL-A-DEPTH DE Lagrafeuse Chargement DU 400/500Pour Prévenir UN Accident Mode D’EMPLOI Fonctionnement DE L’APPAREILVérification DU Système DE Déclenchement Déclenchement P AR LA DétenteSystème DE Sécurité À LA Volée C.T Système DE Sécurité AU COUP-PAR-COUPPièces DE Rechange Alimentation D’AIR Pression VolumeProcédure D’ASSEMBLAGE DES Garnitures Vanne DE Réglage DE Puissance Problèmes DE FonctionnementProblème Cause Correction Accessoires Offerts Outils RecommandésDéflecteur D’ÉCHAPPEMENT Directionnel Chargeur À Déclenchement Rapide

400 SERIES, 500 SERIES specifications

The Bostitch 500 Series and 400 Series are two lines of pneumatic nailers and staplers renowned for their robust performance and innovative features in the construction and woodworking industries. Designed to enhance efficiency and precision, these tools are ideal for both professional and DIY applications.

The Bostitch 500 Series is known for its versatile functionality and lightweight construction. It includes a range of models that cater to framing, roofing, and finishing tasks. One of its standout features is the integrated tool-free depth adjustment that allows users to easily set the desired nail depth without the need for additional tools. This ensures consistent results across various materials, such as softwood, hardwood, and engineered wood.

Another significant technology present in the 500 Series is the oil-free design, which reduces maintenance time and the risk of oil stains on work surfaces. Additionally, these nailers are equipped with a selectable trigger system that allows users to switch between sequential and bump firing modes. This flexibility enables operators to adapt to different work requirements efficiently.

The 400 Series, on the other hand, is specifically designed for heavy-duty applications, making it perfect for professional contractors. These models feature a more robust build quality and enhanced durability, capable of handling tougher jobs with ease. The 400 Series also boasts a high-capacity magazine that minimizes downtime for reloading, allowing for continuous operation on larger projects.

In terms of technological advancements, the 400 Series incorporates an advanced anti-dry fire mechanism that prevents the tool from firing when there are insufficient fasteners in the magazine. This feature not only protects the work surface but also prolongs the lifespan of the tool. Additionally, the lightweight design ensures that users can maneuver the tool comfortably, reducing fatigue during prolonged use.

Both series feature Bostitch’s signature design elements, including ergonomic handles for better grip and comfort, and a compact profile for easy access in tight spaces. The durable construction of each model ensures that they can withstand the rigors of daily use on the job site.

In summary, the Bostitch 500 Series and 400 Series offer a blend of cutting-edge technology, user-friendly features, and durable construction, making them essential tools for professionals and enthusiasts alike. With their efficient performance and innovative designs, these nailers and staplers continue to set the standard in the industry.
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