Excell Precision E7540 operation manual Maintenance, Customer Responsibilities

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MAINTENANCE

Customer Responsibilities

 

Before

Daily

Every

Every

Every

Every

 

each

or after

8

40

100

160 Yearly

 

use

each

hours

hours

hours

hours

 

use

Check Safety Valve

 

 

 

 

 

Drain Tank

 

 

 

 

 

Oil Leaks

 

 

 

 

 

Check Oil

 

 

 

 

 

Change Oil

 

 

 

 

 

Unusual Noise and/or

 

 

 

 

 

Vibration

 

 

 

 

 

 

 

 

 

 

 

Air Filter

 

 

 

 

1

 

Drive Belt-Condition

 

 

 

 

 

Motor Pulley/Flywheel alignment

 

 

 

 

 

Air compressor pump intake

 

 

 

 

 

and exhaust valves

 

 

 

 

 

 

 

 

 

 

 

Inspect air lines and fittings

 

 

 

 

 

for leaks

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Head Bolts - Check the torques of the head bolts after the first five hours of operation.

1- more frequent in dusty or humid conditions

Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to volt-

age sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pres- sure, and allow the air compressor to cool.

To ensure efficient operation and longer life of the air compressor, a routine maintenance schedule should be prepared and followed. The above routine maintenance schedule is geared to an air compressor in a normal working environment operating on a daily basis. If necessary, the schedule should be modified to suit the conditions under which your air compressor is used. The modifications will depend upon the hours of operation and the working environ- ment. Compressors in an extremely dirty and/or hostile environment will require a greater frequency of all maintenance checks.

NOTE: See Operation section for the location of controls.

To Check Safety Valve

Risk of Bursting. If the safety valve does not work properly, over-pressurization may occur, causing air tank rupture or

an explosion.

1.Before starting compressor, pull the ring on the safety valve to make sure that the safety valve operates freely. If the valve is stuck or does not operate smoothly, it must be replaced with the same type of valve.

A18791

16-ENG

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Contents E7540 Safety Guidelines Definitions Important Safety InstructionsDeath or serious injury Or moderate injury Death or serious injuryHazard Spray area. An additional length of hoseAccessories, tires, and other inflatables ExplosionFactory set operating pressures For essential control of air pressure, youPowered device, If it is not used Electricity. Like any other electricallyConsumption Sprayed materials such as paint, paintOr attempt maintenance until unit has Result in serious burnsHot for several minutes after operation Do not reach around protective shroudsFire, Inhalation, Damage to Vehicle Surfaces Specifications AccessoriesGlossary Duty CycleAssembly Contents of CartonTools Required for Assembly UnpackingLocation of the Air Compressor InstallationAnchoring of the Air Compressor Wiring Instructions Voltage and Circuit ProtectionAir Distribution System AIR FlowPressure On/Auto/OffSwitch Tank Gauge Safety Valve OperationKnow Your Air Compressor Description of OperationBefore Starting How to StopMotor Overload Protector This motor has a manual How to Start Before Each Start-UpMaintenance Customer ResponsibilitiesChanging CheckingRemove the oil fill plug a Air Filter Inspection and Replacement Motor Pulley/Flywheel Alignment Service and Adjustments Screwdriver Open position nothing is visibleStorage Troubleshooting Pressure reading A18791 24-ENG 25-ENG A18791 Limited Warranty Mesures DE Sécurité Définitions Consignes DE Sécurité ImportantesOu la mort Causer des blessures mineures ou Moyennes Évité, peut causer des dommages à laConserver ces directives Avertissement Risque dexplosion ou dincendie PréventionRisque Prévention Avertissement Risque déclatementAvertissement Risque de projection dobjets Avertissement Risque de choc électrique Avertissement Risque par inhalationAvertissement Risque relié aux pièces mobiles Avertissement Risque de brûluresAvertissement Risque de chute Risque Avertissement Risque dune utilisation dangereuseCycle DE Service AccessoiresLexique Modèle no E7540Assemblage Contenu de lemballage en cartonOutils requis pour lassemblage DéballageEmplacement du compresseur dair Ancrage du compresseur dairDirectives de câblage Protection contre la surtension et protection du circuitÊtre effectué par un électricien qualifié Du compresseur, les têtes et les cylindresSystème de distribution dair LES Conduites Principales DE Distribution DairUtilisation Familiarisez-vous avec votre compresseur dairUtilisation de lappareil Avant le démarrageArrêt de lappareil Procédures de rodageAvant chaque mise en marche Mise en marcheEntretien Responsabilités du consommateurVérification de la soupape de sûreté Une rupture ou une explosion du réservoir à airVidange du réservoir HuileVérification ChangementCourroie Remplacement Filtre à air Inspection et remplacementRéglage de tension de la courroie Alignement de la poulie et du volant-moteur Boulons de la tête du compresseur serrageEntretien ET Réglages Service d’entretien additionnelTournevis En position ouverte, rien nest visible Rangement Façon. Celui-ci risquerait de DépannageRompre ou dexploser Niveau de la soup Soupape de sûreté Le moteur ne tourne pas Bruit de cliquetis 51-FR A18791 Garantie Limitée Responsabilité DE Lacheteur Dorigine utilisateur initialLesiones serias Definiciones DE Normas DE SeguridadSerias Instrucciones Importantes DE Seguridad ¿Cómo prevenirlo?Advertencia Riesgo de Explosión ¿Qué puede occurrir? ¿Cómo prevenirlo?Advertencia Riesgo de Inhalación ¿Qué puede occurrir? Advertencia Riesgo de Quemaduras ¿Qué puede occurrir? Advertencia Riesgo de Caída ¿Qué puede occurrir?Conservar Estas Instrucciones Especificaciones GlosarioCiclo DE Servicio AccesoriosEnsamblado Contenido de la CajaHerramientas necesarias para el ensamble DesembalajeUbicación del compresor de aire InstalaciónAnclaje del compresor de aire Protección del voltaje y del circuito Instrucciones para la conexión eléctricaSer efectuadas por un electricista calificado Sistema de distribución de aire Conozca su compresor de aire OperaciónDescripción de operaciones Cómo utilizar su unidad Antes de ponerlo en marchaCómo detenerla Procedimiento de asentamientoAntes de cada puesta en marcha Cómo poner en marchaCómo verificar la válvula de seguridad MantenimientoTanque, creando el riesgo de su ruptura o explosión Cómo drenar el tanque AceiteErificación CambioFiltro de aire Inspección y reemplazo Polea y volante AlineaciónRegulación de la Tensión de la Correa Nota Una vez que la polea del motor ha sidoTornillos del cabezal del compresor de aire. Torque Para reemplazar o limpiar la válvula de retención Servicio Y AjustesServicio Adicional Almacenaje Originando un riesgo de ruptura de sus paredesSobre la soldadura o cosa Guía DE Diagnóstico DE ProblemasPodría romperse o explotar Pérdida de aire De acción retardada A18791 76-SP 77-SP A18791 Garantía Limitada

E7540 specifications

The Excell Precision E7540 is a cutting-edge piece of CNC machinery designed for precision engineering applications. This versatile machine is primarily used in the manufacturing sector for tasks that require high levels of accuracy and efficiency. The E7540 stands out due to its robust construction and sophisticated technologies that cater to modern industrial demands.

One of the standout features of the E7540 is its high-speed spindle, which allows for rapid material removal and reduced cycle times. The spindle’s speed can reach impressive RPMs, making it suitable for a wide range of materials, including metals, plastics, and composites. This capability is crucial for industries that require quick turnaround times without compromising on quality.

Additionally, the Excell E7540 is equipped with an advanced CNC control system, providing users with intuitive programming and operation capabilities. This user-friendly interface simplifies the setup process and allows operators to easily create complex machining operations. The control system supports various programming languages, making it adaptable for operators with different skill levels.

Another key feature of the E7540 is its high rigidity and stability, thanks to its solid cast iron base and precision-ground components. This structural integrity minimizes vibrations during the machining process, ensuring that the finished products meet strict tolerances. The machine also includes linear guides and ball screws that enhance motion accuracy, further improving the overall machining performance.

The Excell E7540 incorporates cutting-edge technologies such as adaptive control systems that adjust machining parameters in real time. This feature helps in optimizing cutting conditions based on material properties and tool wear, leading to improved tool life and reduced operational costs.

Moreover, the E7540 offers a generous working envelope, allowing for the machining of larger components without the need for multiple setups. Its automatic tool changer can handle a wide variety of tools, enabling quick transitions between different machining tasks.

In conclusion, the Excell Precision E7540 combines advanced engineering with innovative technologies to provide an exceptional machining experience. Its high-speed spindle, sophisticated control system, structural rigidity, and adaptive features make it an ideal choice for manufacturers looking to enhance productivity while maintaining unparalleled quality standards. As industries continue to evolve, the E7540 stands ready to meet the challenges of modern manufacturing.