Grizzly G4815, G9953ZXF Troubleshooting Guide, Symptom Possible Cause Corrective Action

Page 69

Troubleshooting Guide

SYMPTOM

 

POSSIBLE CAUSE

CORRECTIVE ACTION

 

 

 

 

 

Motor will not start.

1.

Low voltage.

1.

Check power line for proper voltage.

 

 

2.

Open circuit in motor or loose connec-

2.

Inspect all lead connections on motor for loose or open connec-

 

 

 

tions.

 

tions.

 

 

 

 

 

Motor will not start; fuses or

1.

Short circuit in line cord or plug.

1.

Inspect cord or plug for damaged insulation and shorted wires.

circuit breakers blow.

2.

Short circuit in motor or loose connec-

2.

Inspect all connections on motor for loose or shorted terminals

 

 

 

tions.

 

or worn insulation.

 

 

3.

Incorrect fuses or circuit breakers in

3.

Install correct fuses or circuit breakers.

 

 

 

power line.

 

 

 

 

 

 

 

Motor overheats.

1.

Motor overloaded.

1.

Reduce load on motor.

 

 

2.

Air circulation through the motor

2.

Clean out motor to provide normal air circulation.

 

 

 

restricted.

 

 

 

 

 

 

 

 

Motor stalls

(resulting in

1.

Short circuit in motor or loose connec-

1.

Inspect connections on motor for loose or shorted terminals or

blown fuses or tripped cir-

 

tions.

 

worn insulation.

cuit).

 

2.

Low voltage.

2

Correct the low voltage conditions.

 

 

3.

Incorrect fuses or circuit breakers in

3.

Install correct fuses or circuit breakers.

 

 

 

power line.

 

 

 

 

4.

Motor overloaded.

4.

Reduce load on motor.

 

 

 

 

 

 

Cutterhead

slows when

1.

Applying too much pressure to work-

1.

Feed workpiece slower.

operating.

 

 

piece.

 

 

 

 

 

 

2.

Tighten V-belts.

 

 

 

 

 

Snipe (gouge in the end of

1.

Outfeed table is set too low.

1.

Align outfeed table with cutterhead knife or carbide cutters at top

the board that is uneven

 

 

 

dead center. See page 29.

with the rest of the cut).

 

 

 

 

 

 

 

 

 

Workpiece stops in the mid-

1.

Outfeed table is set too high.

1.

Align outfeed table with cutterhead knife or carbide cutters at top

dle of the cut.

 

 

 

 

dead center. See page 29.

 

 

 

 

 

 

Chipping.

 

1.

Knots or conflicting grain direction in

1.

Inspect stock for knots and grain.

 

 

 

wood.

 

 

 

 

2.

Dull knives.

2.

Inspect and sharpen cutterhead knives.

 

 

3.

Feeding too fast.

3.

Slow down the rate that you feed the wood into the cutterhead.

 

 

4.

Taking too deep of a cut.

4.

Raise the infeed table to take a smaller depth of cut. Never

 

 

 

 

 

exceed 18" per pass when edge jointing or 132" when surface

 

 

 

 

 

planing. Reduce cutting depth for harder woods.

 

 

 

 

 

 

Fuzzy grain.

 

1.

Wood may have high moisture content

1.

Check moisture content and allow to dry if moisture is too high.

 

 

 

or surface wetness.

 

 

 

 

2.

Dull knives.

2.

Inspect and sharpen cutterhead knives.

 

 

 

 

 

 

Disconnect power to the machine when perform- ing any maintenance or repairs. Failure to do this may result in serious personal injury.

Ultimate Series Jointers

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Image 69
Contents Ultimate Series Jointers Page Table of Contents Safety Instructions For Power Tools SafetyLength Never Joint end grain Additional Safety Instructions For JointersCutterhead IntroductionModel G9953/G9953ZX Circuit RequirementsNEMA-style L15-20 plug and outlet Model G9953ZXFNEMA-style L15-30 plug and outlet Model G4815Minimum Cord Size GroundingExtension Cords Motor wiring Ultimate Series Jointers Rewire To 440V G9953ZXF OnlyRewire To G4815 Only Main Components Unpacking SET UPParts Inventory Models G9953ZX, G9953ZXF, & G4815 QtyBolt Measure Hardware Recognition ChartWeight Load Clean UpSite Considerations Working ClearanceFence Beginning AssemblyTo mount the pedestal switch Pedestal SwitchDust Collection To attach dust collection hose to the dust portModel G9953 Only Knife To Outfeed Table AlignmentModels G9953ZX, G9953ZXF and G4815 Carbide Cutter To Outfeed Table AlignmentInfeed Table To Outfeed Table Alignment To verify the factory settingFence Stops To verify the 90˚ fence stopTo verify the 45˚ fence stop Main Stop lever Start UpOperation Safety OperationsStock Inspection & Requirements Squaring Stock Minimum dimensions For edge jointingIllustration of surface planing results Surface PlaningIllustration of edge jointing results Edge JointingIllustration of bevel cutting results Bevel CuttingMaintenance Safety MaintenanceGeneral Before each use, perform the following checksCarbide Cutters KnivesLubrication HandwheelsDate Approximate Hours Of Use Maintenance Performed Maintenance LogAdjustment Safety Service AdjustmentsLoosening the gib bolts Gib Gib Bolt Jack Screw Knife To set the knives Unplug the machine from the power sourceInstalling or adjusting the carbide cutters To adjust the infeed table Infeed Table CamRemoving the carbide cutters Page To set the 90˚ stop Using a bevel square to align fence Ultimate Series JointersDepth-Of-Cut Scale Date Approximate Hours Of Use Service Performed Service LogReference Info Machine Data Sheet Model G9953ZX 16 Ultimate Series Jointer Model G9953ZXF 16 Ultimate Series Jointer Model G4815 20 Ultimate Series Jointer Ultimate Series Jointers Ultimate Series Jointers Ultimate Series Jointers Ultimate Series Jointers Jointer Jointer Jointer Jointer Spiral Cutterhead Ultimate Series Jointers Jointer Figure Switch Special HEX Bolt Jointer Spiral Cutterhead Ultimate Series Jointers Jointer Jointer Jointer Jointer Jointer Jointer Jointer Bracket PB22M Symptom Possible Cause Corrective Action Troubleshooting GuideSee pages Ultimate Series Jointers Warranty & Returns Warranty Card BOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCPage Call Today For a Free Full Color Catalog