Powermatic 60HH operating instructions Sharpening Knives model 60C only, Cutterhead Maintenance

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Sharpening Knives (model 60C only)

Knives should be kept sharp. This will contribute to better stock finish, longer machine life, and safer operation.

A jointer knife hone provides a simple way to sharpen straight knives. Hones are available from many woodworking supply stores. Carefully read any instructions that accompany the hone.

Use caution and proceed slowly when sharpening knives. Disconnect jointer from power source, and wear approved eye protection.

When finished sharpening knives, they should be re-set level to the outfeed table. See the “Installing and Adjusting Knives” section in this manual.

Knives can usually be whetted several times in the cutterhead before having to be removed and re-ground.

TIP: If the jointer is used frequently, keeping a spare set of knives on hand is recommended. Extra knives (stock no. 6296046, set of 3) may be obtained from your Powermatic distributor, or by calling Powermatic at 1-800-274-6848.

Cutterhead Maintenance

The entire cutterhead assembly may be removed for bearing replacement or other maintenance procedures.

1.Disconnect jointer from power source.

2.Remove fence assembly from jointer (see Figure 36 and accompanying instructions).

3.Loosen motor mounting and push up on motor to create slack in belt (see page 10)

4.Remove drive belt from cutterhead pulley.

5.Lower both infeed and outfeed tables.

6.Loosen the two socket head cap screws on the fence support and pivot the fence support out of the way (see Figure 38).

7.Remove rabbeting ledge by loosening the two hex cap screws and washers (A, Figure 39).

8.Loosen the two bolts (B, Figure 39) that secure the cutterhead to the bed – these are accessed from the underside of the bearing blocks.

Either remove the knives or knife inserts from the cutterhead, or wrap cloths around it to prevent injury.

Figure 38

Figure 39

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Contents Powermatic Part No. M-1610084Warranty and Service Warranty PeriodTable of Contents Page Page 60C Introduction Specifications3HP 3PH 230/460V prewired Features and Terminology 60C and 60HH Jointers Contents of the Shipping Container UnpackingAssembling Jointer to Stand AssemblyTools required for assembly Cutterhead GuardRemoving Guard Installing Drive BeltAligning Pulleys Installing Dust Chute Installing Belt Guard and DoorInstalling Switch Arm Hose and clamp not providedElectrical Connections Installing Fence HandwheelKnife Gauge Assembly model 60C only Storing the Push BlocksGrounding Instructions Extension Cords AdjustmentsInstalling and Adjusting Knives Straight cutterhead onlyStraight cutterhead only Replacing and Rotating Knife Inserts Helical Cutterhead OnlyLeveling Tables If table will still not line upRapid Adjust Adjusting Depth of CutSetting Outfeed Table Fine AdjustFence Movement Examples of incorrect settingsSpring Cutting Degree stop Fence StopsSee Figure Degree forward stopOperating Controls Start/StopJointing Short or Thin Work Hand PlacementBasic Jointer Operation Direction of Grain Beveling Jointing Warped Surfaces Edge Jointing Skewing Shear Cutting Taper CutsMaintenance RabbetingCutterhead Maintenance Sharpening Knives model 60C onlyTable Removal Probable Cause Remedy Troubleshooting Mechanical and Electrical ProblemsTrouble Trouble Probable Cause Remedy Helical cutterhead Rotate nicked Troubleshooting Operating ProblemsStraight cutterhead Replace nicked Index No. Part No Description Size Qty Replacement PartsParts List Base Assembly 60C and 60HH 6296044 Base Assembly 60C and 60HH Parts List Fence Assembly 60C and 60HH Fence Assembly 60C and 60HH Parts List Straight Cutterhead Assembly 60C only Parts List Helical Cutterhead Assembly 60HH only Parts List Stand Assembly 60C and 60HH PM2000-105 Stand Assembly 60C and 60HH Electrical Connections Single Phase, 230 Volt Electrical Connections 3 Phase, 230 Volt Electrical Connections 3 Phase, 460 Volt New Sanford Rd LaVergne, TN Phone
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