Table of Contents
INTRODUCTION | 2 |
Machine Description | 2 |
Contact Info | 2 |
Manual Accuracy | 2 |
Identification | 3 |
Basic Controls | 4 |
Grinding Wheel & Coolant Controls | 4 |
Power Feed Controls | 5 |
Handwheels | 5 |
Machine Data Sheet | 6 |
SECTION 1: SAFETY | 8 |
Safety Instructions for Machinery | 8 |
Additional Safety for Surface Grinders | 10 |
SECTION 2: POWER SUPPLY | 11 |
Availability | 11 |
11 | |
Circuit Requirements for 220V | 11 |
Grounding Instructions | 12 |
Extension Cords | 12 |
SECTION 3: SETUP | 13 |
Unpacking | 13 |
Needed for Setup | 13 |
Inventory | 14 |
Cleanup | 15 |
Site Considerations | 16 |
Lifting & Placing | 17 |
Assembly | 18 |
Power Connection | 21 |
Test Run | 22 |
SECTION 4: OPERATIONS | 24 |
Operation Overview | 24 |
Wheel Selection | 25 |
Abrasive Type | 25 |
Grit Size | 25 |
Grade | 25 |
Bond Type | 25 |
Wheel Inspection | 26 |
Ring Test | 26 |
Wheel Balancing | 27 |
Mounting/Removing Wheel | 28 |
Mounting Wheel | 28 |
Removing Wheel | 30 |
Wheel Dressing | 30 |
Power Feeds | 31 |
SECTION 5: ACCESSORIES | 33 |
SECTION 6: MAINTENANCE | 34 |
Schedule | 34 |
Cleaning & Protecting | 34 |
Lubrication | 35 |
35 | |
Oil Sump | 35 |
Table Ball Bearing Strips | 36 |
Coolant System | 36 |
Hazards | 36 |
Check/Adding Coolant | 37 |
Changing Coolant | 37 |
Wheel Storage | 37 |
SECTION 7: SERVICE | 38 |
Troubleshooting | 38 |
SECTION 8: WIRING | 39 |
Wiring Safety Instructions | 39 |
Wiring Overview | 40 |
Electrical Cabinet Wiring | 41 |
Electrical Panel & Control Panel | 42 |
Control Panel Wiring | 43 |
Power Feed Control Panel Wiring | 44 |
Power Feed Control Panel | 45 |
Motor Wiring Diagrams | 46 |
SECTION 9: PARTS | 47 |
Base | 47 |
Column | 48 |
Motor & Downfeed System | 50 |
Saddle | 51 |
Table | 52 |
Coolant System | 53 |
Accessories | 54 |
Electrical Cabinet | 55 |
Main Control Panel | 56 |
Power Feed Control Box | 57 |
Labels & Cosmetics | 58 |
WARRANTY & RETURNS | 61 |