Grizzly G0763 owner manual Service, Troubleshooting, Symptom Possible Cause Possible Solution

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SECTION 7: SERVICE

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling.

Troubleshooting

Symptom

Possible Cause

Possible Solution

Motor will not start.

1.

Power supply switched OFF or has

1.

Switch power supply ON or verify voltage.

 

 

incorrect voltage.

 

 

 

2.

Blown fuse/tripped circuit breaker at main

2.

Correct the cause of overload, then reset/replace

 

 

panel.

 

fuse or breaker.

 

3.

Break or short in wiring; or loose

3.

Trace/replace broken or corroded wires; fix loose

 

 

connections.

 

connections.

 

4.

ON/OFF switch at fault.

4.

Replace switch.

 

5.

Motor connection wired incorrectly.

5.

Wire motor correctly (Page 44).

 

6.

Motor at fault.

6.

Test for shorted windings, bad bearings, and repair

 

 

 

 

or replace.

 

 

 

 

 

Machine has

1.

Motor fan rubbing on fan cover.

1.

Fix/replace fan cover; replace loose or damaged

excessive vibration

 

 

 

fan.

or noise.

2.

Motor is loose.

2.

Tighten any loose fasteners.

 

 

3.

Grinding wheel out of balance.

3.

Inspect, ring test, balance, and dress grinding

 

 

 

 

wheel.

 

4.

Motor bearings worn or damaged.

4.

Replace motor bearings or replace motor.

 

 

 

 

 

Machine stalls

1.

Motor is being overloaded.

1.

Reduce depth of cut.

or slows when

2.

Motor at fault.

2.

Test for shorted windings, bad bearings, and repair

operating.

 

 

 

or replace.

 

 

 

 

 

 

 

 

 

Handwheel binds or

1.

Ways/ball bearing strips need lubrication.

1.

Relubricate ways/ball bearing strips (Page 36).

is difficult to move.

2.

Gears/rack and pinion are worn.

2.

Replace gears/rack and pinion.

 

 

 

 

 

Vibration when

1.

Grinding wheel is out-of-round, loaded up

1.

Inspect, ring test, dress, and balance grinding

grinding, poor

 

with material, or damaged.

 

wheel.

surface finish,

2.

Missing or torn grinding wheel paper

2.

Remove and replace paper washers, then inspect,

or incorrect final

 

washers.

 

ring test, balance, and dress grinding wheel.

dimensions.

 

 

3.

Incorrect grinding wheel hardness or grit

3.

Match wheel grade and grit rating with workpiece

 

 

 

rating.

 

hardness.

 

4.

Improperly installed magnetic chuck.

4.

Stone table and chuck surfaces, and remove all

 

 

 

 

burrs and foreign material from mating surfaces,

 

 

 

 

and reinstall the chuck.

 

5.

Workpiece is loose.

5.

Replace or repair chuck for poor holding power.

 

6.

Loose machine component.

6.

Inspect all machine connections, and tighten any

 

 

 

 

loose fasteners.

 

7.

Ways/ball bearing strips need lubrication.

7.

Relubricate ways/ball bearing strips (Page 36).

 

8.

Grinding wheel has varying densities, or is

8.

Replace grinding wheel with acceptable brand.

 

 

of poor quality.

 

 

 

9.

Coolant is incorrect or incorrectly mixed.

9.

Refer to coolant manufacturer's workpiece verses

 

 

 

 

coolant type recommendations and correct coolant.

 

10. Motor or motor bearings at fault.

10. Replace motor or replace bearings.

 

 

 

 

 

Power feed unit will

1.

Power feed unit fuse is blown.

1.

Replace fuse.

not start.

 

 

 

 

 

 

 

 

 

-38-

 

 

 

Model G0763 (Mfg. Since 8/13)

Image 40
Contents Model G0763 18 Surface Grinder Page Table of Contents Machine Description Manual Accuracy IntroductionContact Info Identification Basic Controls Master Power SwitchGrinding Wheel & Coolant Controls Power Feed Controls HandwheelsMachine Data Sheet Magnetic Chuck Info Safety Safety Instructions for MachineryPage Additional Safety for Surface Grinders Power Supply AvailabilityFull-Load Current Rating Circuit Requirements forGrounding Instructions Extension CordsMinimum Gauge Size 14 AWG 50 ftSetup Needed for SetupUnpacking Description QtyInventory Small parts inventoryBefore cleaning, gather the following CleanupBasic steps for removing rust preventative Site Considerations Lifting & Placing To lift and place the machineAssembly To assemble the surface grinderCable orientation on pulley Open End Pulley Page Power Connection To connect the power supply to the machineTest Run To test run the machinePage Operations Operation OverviewWheel Selection Abrasive TypeGrit Size GradeTo inspect a wheel for damage Wheel Inspection Ring TestTo perform a ring test Wheel Balancing To balance the grinding wheel assemblyTools Needed Qty To mount wheel assembly Mounting/Removing WheelMounting Wheel Items Needed QtyPage Wheel Dressing To remove wheel assemblyRemoving Wheel To set up the power feeds to work together Power FeedsTool Needed Qty Model G0763 Mfg. Since 8/13 Friable Surface Grinding Wheels, Aluminum Oxide AccessoriesH5618-Parallels for Magnetic Chuck Maintenance Cleaning ProtectingSchedule Daily One-Shot Oiler Lubrication Oil Sump Coolant System Table Ball Bearing StripsHazards To lubricate table ball bearing stripsWheel Storage Check/Adding CoolantChanging Coolant To change coolantTroubleshooting ServiceSymptom Possible Cause Possible Solution Wiring Wiring Safety InstructionsWiring Overview Electrical Cabinet Wiring Power Feed Control Panel 220 VACControl Panel PumpElectrical panel and control panel wiring Electrical Panel & Control PanelControl Panel Viewed from behind Control Panel WiringElectrical Cabinet Wiring Power Feed Control Panel Power feed controls wiring Model G0763 Mfg. Since 8/13Motor Wiring Diagrams Spindle Motor Wiring clockwiseCoolant Pump Motor 220V Prewired Coolant Pump Motor Rewired toParts BaseColumn 134Description Motor & Downfeed System DescriptionSaddle 405 406 402 407 404 419 403 417 409 410 412 416 418 503 505 511 507 508510 502 509 501 Accessories Electrical Cabinet Main Control Panel 715Power Feed Control Box 722 723 733 721 724Labels & Cosmetics Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty & Returns