Grizzly G0763 Wheel Inspection Ring Test, To inspect a wheel for damage, To perform a ring test

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Wheel Inspection

 

Ring Test

 

 

 

 

 

 

Do not assume that a wheel is in sound condition just because it is new—damage can often occur during shipping, with age, with prolonged expo- sure to moisture, or because of improper storage.

To inspect a wheel for damage:

1.Remove wheel flange and sleeve, then look for any cracks, chips, nicks, or dents in wheel surface. If you see any of these, DO NOT attempt to use wheel.

2.Do a ring test. This test will give you an indi- cation of any internal damage that may not be obvious during a visual inspection.

3.Inspect paper washers on both sides of grind- ing wheel (see Figure 28).

These washers are cushions between wheel sleeve and flange and grinding wheel. Without paper washers, cracks can be spawned from center of wheel when the arbor nut is tight- ened. Over time, these cracks can radiate outward and the wheel may explode during operation, possibly causing injury.

Paper Washer

Figure 28. Important wheel paper washer.

Note: If you need to replace or install new paper washers, replacements can be cut out of any thick construction paper or card stock. Regular notebook paper or paper from a copy machine is not acceptable, as it is too thin to provide required cushion. Be sure to transfer any RPM limitations and wheel type informa- tion to the new paper washers.

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This test will give you an indication of any internal damage that may not be obvious during a visual inspection.

To perform a ring test:

1.Make sure wheel that you test is clean and dry; otherwise, you may get false results.

Note: If wheel is wet with coolant, hang it in a dry location until it is dry (usually overnight).

2.Remove wheel flange and sleeve.

3.Hang wheel in air with a piece of cord or string looped through wheel bore, as shown in Figure 29.

x x x

x x x

Figure 29. Ring test setup.

4.At locations shown with an X in Figure 29, gently tap wheel with a light non-metallic device such as handle of a screwdriver or a wooden mallet.

An undamaged wheel will emit a clear metal- lic ring or “ping” sound in each of these spots. A damaged wheel will respond with a dull thud that has no clear tone. If you determine from ring test that wheel is damaged, DO NOT use it!

Model G0763 (Mfg. Since 8/13)

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Contents Model G0763 18 Surface Grinder Page Table of Contents Machine Description Manual Accuracy IntroductionContact Info Identification Basic Controls Master Power SwitchGrinding Wheel & Coolant Controls Power Feed Controls HandwheelsMachine Data Sheet Magnetic Chuck Info Safety Safety Instructions for MachineryPage Additional Safety for Surface Grinders Power Supply AvailabilityFull-Load Current Rating Circuit Requirements forGrounding Instructions Extension CordsMinimum Gauge Size 14 AWG 50 ftSetup Needed for SetupUnpacking Description QtyInventory Small parts inventoryBefore cleaning, gather the following CleanupBasic steps for removing rust preventative Site Considerations Lifting & Placing To lift and place the machineAssembly To assemble the surface grinderCable orientation on pulley Open End Pulley Page Power Connection To connect the power supply to the machineTest Run To test run the machinePage Operations Operation OverviewWheel Selection Abrasive TypeGrit Size GradeTo inspect a wheel for damage Wheel Inspection Ring TestTo perform a ring test Wheel Balancing To balance the grinding wheel assemblyTools Needed Qty To mount wheel assembly Mounting/Removing WheelMounting Wheel Items Needed QtyPage Wheel Dressing To remove wheel assemblyRemoving Wheel To set up the power feeds to work together Power FeedsTool Needed Qty Model G0763 Mfg. Since 8/13 Friable Surface Grinding Wheels, Aluminum Oxide AccessoriesH5618-Parallels for Magnetic Chuck Maintenance Cleaning ProtectingSchedule DailyOne-Shot Oiler LubricationOil Sump Coolant System Table Ball Bearing StripsHazards To lubricate table ball bearing stripsWheel Storage Check/Adding CoolantChanging Coolant To change coolantTroubleshooting ServiceSymptom Possible Cause Possible Solution Wiring Wiring Safety InstructionsWiring Overview Electrical Cabinet Wiring Power Feed Control Panel 220 VACControl Panel PumpElectrical panel and control panel wiring Electrical Panel & Control PanelControl Panel Viewed from behind Control Panel WiringElectrical Cabinet Wiring Power Feed Control Panel Power feed controls wiring Model G0763 Mfg. Since 8/13Motor Wiring Diagrams Spindle Motor Wiring clockwiseCoolant Pump Motor 220V Prewired Coolant Pump Motor Rewired toParts BaseColumn 134Description Motor & Downfeed System DescriptionSaddle 405 406 402 407 404 419 403 417 409 410 412 416 418 503 505 511 507 508510 502 509 501 Accessories Electrical Cabinet Main Control Panel 715Power Feed Control Box 722 723 733 721 724Labels & Cosmetics Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty & Returns