Grizzly G0763 owner manual

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4.Fill the coolant tank with coolant (refer to Coolant System on Page 37 for detailed instructions).

5.If grinding wheel is mounted, make sure it is properly mounted and wheel guard is prop- erly secured (refer to Mounting/Removing Wheel on Page 28 for detailed instructions).

Note: If grinding wheel is not mounted, it is not necessary to mount it to complete Test Run.

6.Turn master power switch ON—control panel power lamp should light.

7.Twist Emergency STOP button clockwise until it pops out (see Figure 27)—this resets button so machine can start.

Figure 27. Resetting the Emergency STOP

button.

8.Make sure grinding wheel and guard are safely above magnetic chuck but low enough for coolant to flow onto chuck in a later step without excessive splashing.

9.Press grinding motor ON button. Grinding motor should start.

10.Press grinding motor OFF button. Grinding motor should stop.

11.Make sure coolant nozzle is positioned close to table and pointing to the left, then open coolant valve.

12.Press coolant pump ON button. Coolant should flow from coolant nozzle.

13.Press coolant pump OFF button and close coolant valve. Coolant flow should stop.

14.Press Emergency STOP button.

Model G0763 (Mfg. Since 8/13)

15.WITHOUT resetting the STOP button, press the grinding motor ON button. Machine should not start.

—If the machine does start (with the Emergency STOP button pushed in), immediately disconnect power to the machine. The Emergency STOP button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

16.Reset Emergency STOP button.

17.Rotate X- and Y-axis speed control knobs on power feed unit all the way counterclock- wise—this prevents unexpected table move- ment when power is enabled to unit.

18.Turn power feed unit ON.

19.Rotate X-axis mode selector switch to the right (pointing at “table” symbol).

Note: In the next steps, keep your hand over the speed control knobs so you can quickly stop table movement if necessary.

20.Slowly rotate X-axis speed control knob until tables begins to move. Table should travel side-to-side automatically.

21.Rotate Y-axis mode selector switch to the right (pointing at “table” symbol).

22.Slowly rotate Y-axis speed control knob until tables begins to move. Table should move when table completes one X-axis side-to-side cycle.

23.Rotate X- and Y-axis speed control knobs all the way counterclockwise to stop table move- ment.

24.Rotate X- and Y-axis mode selector switches to point at “hand” symbol to avoid unexpected start up in the future.

25.Turn power feed unit OFF.

Congratulations! The Test Run is complete. Press the Emergency STOP button in and turn the mas- ter power switch OFF.

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Contents Model G0763 18 Surface Grinder Page Table of Contents Machine Description Manual Accuracy IntroductionContact Info Identification Basic Controls Master Power SwitchGrinding Wheel & Coolant Controls Handwheels Power Feed ControlsMachine Data Sheet Magnetic Chuck Info Safety Instructions for Machinery SafetyPage Additional Safety for Surface Grinders Availability Power SupplyFull-Load Current Rating Circuit Requirements forExtension Cords Grounding InstructionsMinimum Gauge Size 14 AWG 50 ftNeeded for Setup SetupUnpacking Description QtySmall parts inventory InventoryBefore cleaning, gather the following CleanupBasic steps for removing rust preventative Site Considerations To lift and place the machine Lifting & PlacingTo assemble the surface grinder AssemblyCable orientation on pulley Open End Pulley Page To connect the power supply to the machine Power ConnectionTo test run the machine Test RunPage Operation Overview OperationsAbrasive Type Wheel SelectionGrit Size GradeTo inspect a wheel for damage Wheel Inspection Ring TestTo perform a ring test Wheel Balancing To balance the grinding wheel assemblyTools Needed Qty Mounting/Removing Wheel To mount wheel assemblyMounting Wheel Items Needed QtyPage Wheel Dressing To remove wheel assemblyRemoving Wheel To set up the power feeds to work together Power FeedsTool Needed Qty Model G0763 Mfg. Since 8/13 Friable Surface Grinding Wheels, Aluminum Oxide AccessoriesH5618-Parallels for Magnetic Chuck Cleaning Protecting MaintenanceSchedule DailyOne-Shot Oiler LubricationOil Sump Table Ball Bearing Strips Coolant SystemHazards To lubricate table ball bearing stripsCheck/Adding Coolant Wheel StorageChanging Coolant To change coolantTroubleshooting ServiceSymptom Possible Cause Possible Solution Wiring Safety Instructions WiringWiring Overview Power Feed Control Panel 220 VAC Electrical Cabinet WiringControl Panel PumpElectrical Panel & Control Panel Electrical panel and control panel wiringControl Panel Viewed from behind Control Panel WiringElectrical Cabinet Wiring Power feed controls wiring Model G0763 Mfg. Since 8/13 Power Feed Control PanelSpindle Motor Wiring clockwise Motor Wiring DiagramsCoolant Pump Motor 220V Prewired Coolant Pump Motor Rewired toBase Parts134 ColumnDescription Description Motor & Downfeed SystemSaddle 405 406 402 407 404 419 403 417 409 410 412 416 418 503 505 511 507 508510 502 509 501 Accessories Electrical Cabinet 715 Main Control Panel722 723 733 721 724 Power Feed Control BoxLabels & Cosmetics Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns