Miller Electric Millermatic 350, 350, 350P manual Specifications, Duty Cycle And Overheating

Page 15

.A complete Parts List is available at www.MillerWelds.com

SECTION 3 − INSTALLATION

3-1. Specifications

 

 

 

Max. Open

 

 

 

 

Amps Input at Rated Output

 

 

 

Rated Output

Circuit

 

60 Hz

 

 

 

 

 

 

 

 

 

 

 

 

Voltage

 

 

200 V

230 V

 

460 V

575V

 

KVA

KW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

300 A at

350 A at

90

 

Single-Phase

69

 

61

 

30

24

13.1

11.2

32 VDC,

32 VDC,

 

 

(1.7*)

(1.5*)

 

(0.75*)

(0.5*)

 

 

 

 

 

 

 

 

 

 

60% Duty

40% Duty

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

34

 

30

 

15

12

11.6

11.5

Cycle

Cycle

 

 

Three-Phase

 

 

 

 

(1.7*)

(1.5*)

 

(0.75*)

(0.5*)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* While idling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire Type and Diameter

 

Wire Feed Speed

 

Dimensions

 

Net Weight

 

 

 

 

 

 

 

 

 

 

Solid Steel

 

Stainless Steel

Aluminum

 

50−700 IPM

H: 34 in (864 mm)

 

181 lb

 

 

 

 

 

 

 

 

(1.3−17.8 m/min)

W: 19 in (483 mm)

 

(82 kg)

 

.023 − .045 in

 

.030 − .045 in

.035 − .047 in

 

 

 

 

 

 

 

D: 41 in (1041 mm)

 

 

 

(0.8 − 1.1 mm)

 

(0.8 − 1.1 mm)

(0.9 − 1.2 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating Temperature Range: −20C to +40C

 

 

 

Storage Temperature Range: -30C to + 50C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3-2. Duty Cycle And Overheating

500

AMPERES

400

 

 

 

 

 

 

 

 

300

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

250

 

 

 

 

 

 

 

 

WELDING

225

 

 

 

 

 

 

 

 

200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

150

 

 

 

 

 

 

 

 

 

100

 

 

 

 

 

 

 

 

 

10

15

20

25

30

40

50

60

70 80 90 100

Duty Cycle is percentage of 10 minutes that unit can weld at rated load without overheating.

If unit overheats, thermistors open, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or voltage, or duty cycle before welding.

NOTICE − Exceeding duty cycle can damage unit and void warranty.

% DUTY CYCLE

60% Duty Cycle At 300 Amperes

40% Duty Cycle At 350 Amperes

6 Minutes Welding

4 Minutes Resting

4 Minutes Welding

6 Minutes Resting

Overheating

0

A or V

15

OR

Reduce Duty Cycle

Minutes

sduty1 5/95 / 217 442-A

OM-1327 Page 11

Image 15
Contents File MIG Gmaw OM-1327Processes DescriptionFrom Miller to You Table of Contents − Programming − Maintenance &TROUBLESHOOTINGHOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationSymboles utilisés UNE Décharge Électrique peut entraîner la mortIndique des instructions spécifiques DES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLOProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-1327 Duty Cycle And Overheating SpecificationsVolt-Ampere Curve Connecting To Weld Output TerminalsInstalling Welding Gun/Cable Holder Installing Work ClampInstalling Welding Gun Connecting Spoolmatic 15A Or 30A Gun Be sure to trim liner to proper extension Connecting XR Edge, XR-A Gun, XR-A Python, Or XR Aluma-ProGun End Gun Liner Wire Outlet Guide XR Edge guns prior to serial noSetting Gun Polarity For Wire Type Polarity Changeover Information11/16 Rear Panel Installing Gas SupplyMin Input Conductor Size In AWG Installing Wire Spool and Adjusting Hub TensionElectrical Service Guide Input VoltageSelecting Input Voltage 200/230/460 Volt Models Only Selecting a Location And Connecting 3-Phase Input Power 18 in 457 mm for airflowTools Needed = GND/PE Earth Ground L1L2 Selection a Location And Connecting 1-Phase Input PowerDisconnect Device Input Power Connections =GND/PE Earth GroundHold wire tightly to keep It from unraveling Threading Welding Wire For MIG Gun150 mm Pressure4321 Indicator ScaleThreading Welding Wire Through XR Guns Turn welding power source OffFor XR-A Pistol Gun Controls MIG ModeJog Mode Pulse Indicator LightPulse MIG Gun-On-Demand Pulse MIG Mode Voltage AdjustmentWeld Status MIG Gun-On-DemandMillerWelds.com Weld Parameters ForWeld Weld Parameters For Pulse ModeWeld Bead Setting OM-1327 MIG Welding ModeLow Setting High Setting Pulse MIG Welding ModeTimers Crater Fill display can be turned Rmpt − Ramp Time Setting Hot Start Aluminum Pulse Only ParametersManual Hot Start Mode To exit this menu, press the Setup 1 button OM-1327Setting Crater Fill Recommended Crater Fill Parameters Recommended Crater Parameters19ga 20ga 05mm 0.9mm System Reset Motor Calibration Function Set Up Push Motor Torque SUP Or Reset rES Overheating Routine MaintenanceDisconnect power = Check = Change ~ = Clean = ReplaceMeasuring Input Capacitor Voltage Significant DC voltage canWorking on unit Changing Drive Roll and Wire Inlet Guide Help Displays Displays a jog wire feed speed OM-1327MM 350P Jog XXX Wire Feed SpeedHelp Tip SaveUnit is in an overheated condition see Section TroubleshootingTemperatures are within acceptable limits see -2and Connect work clamp to get good metal to metal contactOM-1327 − Electrical Diagram 224 242-B Circuit Diagram For 460V/575V Models 223 926-B Drive Roll And Wire Guide Kits Page Page Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact