Miller Electric Millermatic 350 manual Threading Welding Wire Through XR Guns, For XR-A Pistol Gun

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.A complete Parts List is available at www.MillerWelds.com

3-19. Threading Welding Wire Through XR Guns

! Welding wire is electrically live when gun trigger is used to jog wire.

For XR-A Edge Gun:

.Refer to Section 3-18for instructions

 

 

 

 

on feeding wire through welding pow-

 

1

 

er source.

 

1

Pressure Roll Assembly

 

 

 

 

Lay gun cable out straight.

 

 

Open top cover, and open pressure roll as-

 

 

sembly. If not already done, remove gun

 

 

barrel assembly.

Turn On

 

Press gun trigger until about 4 in (102 mm)

 

of wire is sticking out front of gun. Insert

Welding Power

 

 

wire into barrel liner and tighten barrel as-

Source.

 

Remove barrel assembly before

sembly. Install correct size contact tube

threading wire through gun.

and install collet nut.

 

 

Close top cover on gun. Press trigger

 

 

switch until about 6 in (152 mm) of wire is

 

 

sticking out end of contact tip. Cut off wire.

 

 

Close and latch door.

 

 

.XR Edge gun drive roll pressure

 

 

 

should be set at minimum.

For XR-A Pistol Gun:

 

1

Pressure Roll Assembly

2

3

2

Drive Roll

 

 

 

 

3

Thumbscrew

 

 

Lay gun cable out straight. Open top

 

 

cover, and lift pressure arm and open

 

 

pressure roll assembly. If not already

 

 

done, remove gun barrel assembly.

1

 

Manually thread wire along drive roll

 

groove. Close pressure roll assembly.

 

 

 

 

Press gun trigger until about 4 in (102 mm)

 

 

of wire is sticking out front of gun. Insert

 

 

wire into barrel liner and tighten barrel as-

Turn On

 

sembly. Install correct size contact tube

 

and install collet nut. Reinstall gun cover.

Welding Power

 

 

 

 

Source.

 

4

Pressure Adjustment Knob

See final pressure adjustment at bottom of page.

Remove barrel assembly

before threading wire

through gun.

For XR-A Pistol Gun:

Tools Needed:

Nonconductive

Surface

Feed wire to check drive roll pressure. Tighten knob enough to prevent slipping.

.Do not exceed midrange setting.

Cut off wire. Close and latch door.

! Turn welding power source Off.

Ref. 802 193-A / 801 556 / Ref. 151 666-C

OM-1327 Page 25

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Contents Processes OM-1327Description File MIG GmawFrom Miller to You Table of Contents − Programming − Maintenance &TROUBLESHOOTINGArc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesIndique des instructions spécifiques Symboles utilisésUNE Décharge Électrique peut entraîner la mort LE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-1327 Duty Cycle And Overheating SpecificationsVolt-Ampere Curve Connecting To Weld Output TerminalsInstalling Welding Gun/Cable Holder Installing Work ClampInstalling Welding Gun Connecting Spoolmatic 15A Or 30A Gun Gun End Gun Liner Wire Outlet Guide Connecting XR Edge, XR-A Gun, XR-A Python, Or XR Aluma-ProXR Edge guns prior to serial no Be sure to trim liner to proper extension11/16 Setting Gun Polarity For Wire TypePolarity Changeover Information Rear Panel Installing Gas SupplyElectrical Service Guide Installing Wire Spool and Adjusting Hub TensionInput Voltage Min Input Conductor Size In AWGSelecting Input Voltage 200/230/460 Volt Models Only Tools Needed = GND/PE Earth Ground Selecting a Location And Connecting 3-Phase Input Power18 in 457 mm for airflow Disconnect Device Input Power Connections Selection a Location And Connecting 1-Phase Input Power=GND/PE Earth Ground L1L2Hold wire tightly to keep It from unraveling Threading Welding Wire For MIG Gun150 mm Pressure4321 Indicator ScaleFor XR-A Pistol Gun Threading Welding Wire Through XR GunsTurn welding power source Off Jog Mode MIG ModePulse Indicator Light ControlsWeld Status Pulse MIG Mode Voltage AdjustmentMIG Gun-On-Demand Pulse MIG Gun-On-DemandMillerWelds.com Weld Parameters ForWeld Weld Parameters For Pulse ModeWeld Bead Setting OM-1327 MIG Welding ModeLow Setting High Setting Pulse MIG Welding ModeTimers Crater Fill display can be turned Manual Hot Start Mode Setting Hot Start Aluminum Pulse Only ParametersTo exit this menu, press the Setup 1 button OM-1327 Rmpt − Ramp TimeSetting Crater Fill Recommended Crater Fill Parameters Recommended Crater Parameters19ga 20ga 05mm 0.9mm System Reset Motor Calibration Function Set Up Push Motor Torque SUP Or Reset rES Disconnect power Routine Maintenance= Check = Change ~ = Clean = Replace OverheatingWorking on unit Measuring Input Capacitor VoltageSignificant DC voltage can Changing Drive Roll and Wire Inlet Guide Help Displays Displays a jog wire feed speed OM-1327Help Jog XXX Wire Feed SpeedTip Save MM 350PTemperatures are within acceptable limits see -2and TroubleshootingConnect work clamp to get good metal to metal contact Unit is in an overheated condition see SectionOM-1327 − Electrical Diagram 224 242-B Circuit Diagram For 460V/575V Models 223 926-B Drive Roll And Wire Guide Kits Page Page Support ServiceYour distributor also gives Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s