.A complete Parts List is available at www.MillerWelds.com
6-6. Troubleshooting
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Trouble | Remedy | |||
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No weld output; wire does not feed. | Be sure line disconnect switch is On (see Section | |||
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| Replace building line fuse or reset circuit breaker if open (see Section | ||
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| Secure gun trigger connections (see Section | ||
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| Have Factory Authorized Service Agent check Power switch. | ||
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| Have Factory Authorized Service Agent check all board connections and main control board. | ||
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No weld output; wire feeds. | Thermistor RT1 or RT2 open (overheating). Allow fan to run; the unit will be enabled when it has cooled | |||
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| and temperatures are within acceptable limits (see Section | ||
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| Connect work clamp to get good metal to metal contact. | ||
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| Replace contact tip (see gun Owner’s Manual). | ||
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| Have Factory Authorized Service Agent check main control board and main rectifier. | ||
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Low weld output. | Connect unit to proper input voltage or check for low line voltage (see Section | |||
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| Have Factory Authorized Service Agent check main control board and user interface board. | ||
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Low, high, or erratic wire speed. | Readjust front panel settings (see Section | |||
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| Change to correct size drive rolls (see Section | ||
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| Readjust drive roll pressure (see Section | ||
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| Replace inlet guide, contact tip, and/or liner if necessary (see gun Owner’s Manual). | ||
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| Have Factory Authorized Service Agent check input voltage. | ||
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| Have Factory Authorized Service Agent check main control board. | ||
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No wire feed. | Turn Wire Speed control to higher setting (see Section | |||
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| Clear obstruction in gun contact tip or liner (see gun Owner’s Manual). | ||
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| Readjust drive roll pressure (see Section | ||
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| Change to correct size drive rolls (see Section | ||
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| Rethread welding wire (see Section | ||
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| Check gun trigger and leads. Repair or replace gun if necessary. | ||
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| Have Factory Authorized Service Agent check main control board and user interface board. | ||
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| H − − message appears on voltmeter and ammeter displays to indicate thermistor RT1 or RT2 is open | ||
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| and unit is in an overheated condition (see Section | ||
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