Miller Electric 350, 350P Troubleshooting, Temperatures are within acceptable limits see -2and

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.A complete Parts List is available at www.MillerWelds.com

6-6. Troubleshooting

 

 

 

 

 

 

 

 

 

 

Trouble

Remedy

 

 

No weld output; wire does not feed.

Be sure line disconnect switch is On (see Section 3-15or 3-16).

 

 

 

 

 

Replace building line fuse or reset circuit breaker if open (see Section 3-15or 3-16).

 

 

 

 

 

Secure gun trigger connections (see Section 3-7).

 

 

 

 

 

Have Factory Authorized Service Agent check Power switch.

 

 

 

 

 

Have Factory Authorized Service Agent check all board connections and main control board.

 

 

No weld output; wire feeds.

Thermistor RT1 or RT2 open (overheating). Allow fan to run; the unit will be enabled when it has cooled

 

 

and temperatures are within acceptable limits (see Section 3-2and 6-2).

 

 

 

 

 

Connect work clamp to get good metal to metal contact.

 

 

 

 

 

Replace contact tip (see gun Owner’s Manual).

 

 

 

 

 

Have Factory Authorized Service Agent check main control board and main rectifier.

 

 

Low weld output.

Connect unit to proper input voltage or check for low line voltage (see Section 3-15or 3-16).

 

 

 

 

 

Have Factory Authorized Service Agent check main control board and user interface board.

 

 

Low, high, or erratic wire speed.

Readjust front panel settings (see Section 4-1).

 

 

 

 

 

Change to correct size drive rolls (see Section 6-4).

 

 

 

 

 

Readjust drive roll pressure (see Section 3-17).

 

 

 

 

 

Replace inlet guide, contact tip, and/or liner if necessary (see gun Owner’s Manual).

 

 

 

 

 

Have Factory Authorized Service Agent check input voltage.

 

 

 

 

 

Have Factory Authorized Service Agent check main control board.

 

 

No wire feed.

Turn Wire Speed control to higher setting (see Section 4-1).

 

 

 

 

 

Clear obstruction in gun contact tip or liner (see gun Owner’s Manual).

 

 

 

 

 

Readjust drive roll pressure (see Section 3-17).

 

 

 

 

 

Change to correct size drive rolls (see Section 6-4).

 

 

 

 

 

Rethread welding wire (see Section 3-17).

 

 

 

 

 

Check gun trigger and leads. Repair or replace gun if necessary.

 

 

 

 

 

Have Factory Authorized Service Agent check main control board and user interface board.

 

 

 

 

 

H − − message appears on voltmeter and ammeter displays to indicate thermistor RT1 or RT2 is open

 

 

and unit is in an overheated condition (see Section 6-5).

 

 

 

 

 

OM-1327 Page 46

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Contents Description OM-1327Processes File MIG GmawFrom Miller to You Table of Contents − Maintenance &TROUBLESHOOTING − ProgrammingElectric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsWelding can cause fire or explosion Fumes and Gases can be hazardousARC Rays can burn eyes and skin Flying Metal or Dirt can injure eyesFalling Unit can cause injury Welding Wire can cause injuryFire or Explosion hazard Moving Parts can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings About Implanted Medical DevicesIndique des instructions spécifiques Symboles utilisésUNE Décharge Électrique peut entraîner la mort LE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux Risque D’INCENDIE OU D’EXPLO LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-1327 Specifications Duty Cycle And OverheatingConnecting To Weld Output Terminals Volt-Ampere CurveInstalling Work Clamp Installing Welding Gun/Cable HolderInstalling Welding Gun Connecting Spoolmatic 15A Or 30A Gun XR Edge guns prior to serial no Connecting XR Edge, XR-A Gun, XR-A Python, Or XR Aluma-ProGun End Gun Liner Wire Outlet Guide Be sure to trim liner to proper extension11/16 Setting Gun Polarity For Wire TypePolarity Changeover Information Installing Gas Supply Rear PanelInput Voltage Installing Wire Spool and Adjusting Hub TensionElectrical Service Guide Min Input Conductor Size In AWGSelecting Input Voltage 200/230/460 Volt Models Only Tools Needed = GND/PE Earth Ground Selecting a Location And Connecting 3-Phase Input Power18 in 457 mm for airflow =GND/PE Earth Ground Selection a Location And Connecting 1-Phase Input PowerDisconnect Device Input Power Connections L1L2Threading Welding Wire For MIG Gun Hold wire tightly to keep It from unravelingPressure4321 Indicator Scale 150 mmFor XR-A Pistol Gun Threading Welding Wire Through XR GunsTurn welding power source Off Pulse Indicator Light MIG ModeJog Mode ControlsMIG Gun-On-Demand Pulse MIG Mode Voltage AdjustmentWeld Status Pulse MIG Gun-On-DemandWeld Parameters For MillerWelds.comWeld Parameters For Pulse Mode WeldMIG Welding Mode Weld Bead Setting OM-1327Pulse MIG Welding Mode Low Setting High SettingTimers Crater Fill display can be turned To exit this menu, press the Setup 1 button OM-1327 Setting Hot Start Aluminum Pulse Only ParametersManual Hot Start Mode Rmpt − Ramp TimeSetting Crater Fill Recommended Crater Parameters Recommended Crater Fill Parameters19ga 20ga 05mm 0.9mm System Reset Motor Calibration Function Set Up Push Motor Torque SUP Or Reset rES = Check = Change ~ = Clean = Replace Routine MaintenanceDisconnect power OverheatingWorking on unit Measuring Input Capacitor VoltageSignificant DC voltage can Changing Drive Roll and Wire Inlet Guide Displays a jog wire feed speed OM-1327 Help DisplaysTip Save Jog XXX Wire Feed SpeedHelp MM 350PConnect work clamp to get good metal to metal contact TroubleshootingTemperatures are within acceptable limits see -2and Unit is in an overheated condition see SectionOM-1327 − Electrical Diagram 224 242-B Circuit Diagram For 460V/575V Models 223 926-B Drive Roll And Wire Guide Kits Page Page Support ServiceYour distributor also gives For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s