Miller Electric 625 manual Operation Power Source, Front Panel Controls

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SECTION 6 − OPERATION - POWER SOURCE

6-1. Front Panel Controls

1

 

2

3

 

 

 

Time (ms)

Amperage

4

 

 

5

 

 

 

 

 

 

 

STUD COUNT

6

 

 

 

READY

 

 

 

 

OUTPUT ON

 

 

POWER

 

 

 

 

 

 

 

7

 

OPTIONAL

COUNT

 

 

10

RESET

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

SELECT

ADJUST

 

GAS OUT

CONTROL

8

OPTIONAL

WORK

STUD GUN

232 187-A

1

Power Switch

4

Stud Count Indicator Light

 

(see Section 6-2)

Use switch to turn unit On/Off.

5

READY to Weld Indicator Light

8

Gas Valve (Optional)

2

Time Indicator Meter

6

OUTPUT ON Indicator LIght

9

Time/Amperage Select Button

3

Amperage Indicator Meter

7

Time/Amperage Control

10

Stud Count Key Reset (Optional)

OM-216 244 Page 20

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Contents OM-216 244J ProcessDescription File Stud Welding SWFrom Miller to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesSpecifications − IntroductionDuty Cycle And Overheating − Installation Power Source Dimensions And WeightSelecting a Location LocationElectrical Service Guide Hz Three PhaseInput Voltage Min Grounding Conductor Size In AWGTurn off power before connecting to weld output terminals Weld Output Receptacles And Selecting Cable SizesARC Welding can cause Electromagnetic Interference Output ReceptaclesConnecting 3-Phase Input Power = GND/PE Earth Ground Tools NeededCircuit Breaker Pin Receptacle InformationRack Mounting Socket Information− Installation Stud GUN Chuck InstallationChuck Removal Foot and Leg Setup Ferrule Grip / Spark Shield Removal and InstallationFoot Installation Leg InstallationConnecting Stud Gun and Work Clamp to Power Source Connecting Weld Cable and Work Ground CableConnecting Control Cable Foot AlignmentPlunge Adjustment PlungeStud Welding Adjusting Stud Lift LIft Adjustment TableAdjusting Lift Measuring LIft− Operation Power Source Front Panel ControlsMaterial Thickness Reference Chart Select TIME/AMP Adjustment Time/Amperage ControlXxxx ReadyStud Welding Procedures − Operation Stud GUNStud Gun Tool Functions Recommended Settings Welding Sequence− Maintenance & Troubleshooting Do not remove case when blowing out inside of unitBlowing Out Inside Of Unit OM-216 244 Maintenance Procedures for Stud Gun When is Maintenance Required?Maintenance Steps Disassembly / Assembly ProceduresTools Needed OM-216 244 Troubleshooting Help Aids Troubleshooting Power SourceTroubleshooting Stud Gun But no weldFree play OM-216 244 − Electrical Diagrams Circuit Diagram For 460/575 Volt Models− Parts List for Power Source Parts AssemblyDia Part Description Quantity Mkgs 207 SOCKET/WRENCH Selection Table Standard Metric − Parts List for Stud GUN 217 Plunge Dampener Soft Standard W/Dampener Model − Options and Accessories Plunge DampenerTable For Foot and Legs Table For Chucks and GripsWork like a Pro Material Thickness Gauge Service SupportOwner’s Record Miller Electric Mfg. Co