Miller Electric 625 manual Options and Accessories, Plunge Dampener, Table For Foot and Legs

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SECTION 12 − OPTIONS AND ACCESSORIES

12-1.Plunge Dampener

The plunge dampener controls how fast the melted stud drops into the molten weld pool. There are three typical dampeners:

SSoft (D rating)

SMedium (E rating)

SHard (F rating)

Hard dampeners are typically only used for large diameter, extremely heavy studs.

12-2.Foot and Leg Setup

 

 

Foot Installation

 

6

1

Leg Screw - 195382

3

 

2

Leg Washer - 195381

 

3

Ferrule Grip (see

 

 

 

 

 

Section 12-4).

 

 

4

Foot (see Section 12-3).

 

 

5

Leg (see Section 12-3).

 

 

6

Chuck (see Section

 

 

 

12-4).

 

 

5

 

 

4

 

 

1

2

 

 

 

 

 

12-3.Table For Foot and Legs

 

 

FOOT

 

LEGS

 

 

 

 

 

 

 

Foot Size

Stud Range

 

Part Number

Length

 

Part Number

 

 

 

 

 

 

 

Small

Up to 1/2 Inch

 

219670

9 Inch

 

219655

 

 

 

 

 

 

 

Medium

5/8 to 3/4 Inch

 

219671

14 Inch

 

219656

 

 

 

 

 

 

 

12-4.Table For Chucks and Grips

 

CHUCKS

 

 

GRIPS

 

 

 

 

 

 

Stud Size

Standard Chuck

Long Chuck

Stud Size

 

Standard Grip

 

 

 

 

 

 

1/4 Inch

219658

 

1/4 Inch

 

219664

 

 

 

 

 

 

5/16 Inch

219659

 

5/16 Inch

 

219665

 

 

 

 

 

 

3/8 Inch

219660

195371

3/8 Inch

 

219666

 

 

 

 

 

 

7/16 Inch

219661

 

7/16 Inch

 

219667

 

 

 

 

 

 

1/2 Inch

219662

 

1/2 Inch

 

219668

 

 

 

 

 

 

5/8 Inch

219663

 

5/8 Inch

 

219669

 

 

 

 

 

 

12-5.Table For Dampener and Chuck Key

 

DAMPENER

CHUCK KEY

Rating

Part Number

Part Number

D - Rating (Standard)

217403

219672

E - Rating (Medium)

217404

 

F - Rating (Hard)

217405

 

OM−216 244 Page 40

Image 44
Contents OM-216 244J ProcessDescription File Stud Welding SWFrom Miller to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesDuty Cycle And Overheating Specifications− Introduction − Installation Power Source Dimensions And WeightSelecting a Location LocationElectrical Service Guide Hz Three PhaseInput Voltage Min Grounding Conductor Size In AWGTurn off power before connecting to weld output terminals Weld Output Receptacles And Selecting Cable SizesARC Welding can cause Electromagnetic Interference Output ReceptaclesConnecting 3-Phase Input Power = GND/PE Earth Ground Tools NeededCircuit Breaker Pin Receptacle InformationRack Mounting Socket InformationChuck Removal − Installation Stud GUNChuck Installation Foot and Leg Setup Ferrule Grip / Spark Shield Removal and InstallationFoot Installation Leg InstallationConnecting Stud Gun and Work Clamp to Power Source Connecting Weld Cable and Work Ground CableConnecting Control Cable Foot AlignmentStud Welding Plunge AdjustmentPlunge Adjusting Stud Lift LIft Adjustment TableAdjusting Lift Measuring LIft− Operation Power Source Front Panel ControlsMaterial Thickness Reference Chart Select TIME/AMP Adjustment Time/Amperage ControlXxxx ReadyStud Gun Tool Functions Stud Welding Procedures− Operation Stud GUN Recommended Settings Welding SequenceBlowing Out Inside Of Unit − Maintenance & TroubleshootingDo not remove case when blowing out inside of unit OM-216 244 Maintenance Procedures for Stud Gun When is Maintenance Required?Maintenance Steps Disassembly / Assembly ProceduresTools Needed OM-216 244 Troubleshooting Help Aids Troubleshooting Power SourceFree play Troubleshooting Stud GunBut no weld OM-216 244 − Electrical Diagrams Circuit Diagram For 460/575 Volt Models− Parts List for Power Source Parts AssemblyDia Part Description Quantity Mkgs 207 SOCKET/WRENCH Selection Table Standard Metric − Parts List for Stud GUN 217 Plunge Dampener Soft Standard W/Dampener Model − Options and Accessories Plunge DampenerTable For Foot and Legs Table For Chucks and GripsWork like a Pro Material Thickness Gauge Service SupportOwner’s Record Miller Electric Mfg. Co