Miller Electric 625 manual Plunge Dampener Soft Standard W/Dampener Model

Page 43

Item

Dia.

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

 

Figure 11-1. Parts Assembly

 

 

 

 

 

 

 

. . .

1

. . . . . . . . . .

217 397

. . Front Cover Jam Nut

. . . 2

. . .

2

. . . . . . . . . .

217 398

. . Chuck Adapter

. . . 1

. . .

3

. . . . . . . . . .

217 399

. . Dust Bellows

. . . 1

. . .

4

. . . . . . . . . .

217 400

. . Nylon Bushing

. . . 1

. . .

5

. . . . . . . . . .

217 401

. . Front Cover

. . . 1

. . .

6

. . . . . . . . . .

217 402

. . Cable Clamp Adapter Screw

. . . 2

. . .

7

. . . . . . . . . .

217 403

. . Plunge Dampener Soft (Standard W/Dampener Model)

. . . 1

. . .

7

. . . . . . . . . .

217 404

. . Plunge Dampener Medium (Optional)

. . . 1

. . .

7

. . . . . . . . . .

217 405

. . Plunge Dampener Hard (Optional)

. . . 1

. . .

8

. . . . . . . . . .

217 406

. . Cable Clamp Adapter

. . . 1

. . .

9

. . . . . . . . . .

217 407

. . Internal Weld Cable

. . . 1

. . . 10

. . . . . . . . . .

217 408

. . Internal Weld Cable - Lock Washer

. . . 1

. . . 11

. . . . . . . . . .

217 409

. . Internal Weld Cable - Screw

. . . 1

. . . 12

. . . . . . . . . .

217 410

. . Lifting Rod

. . . 1

. . . 13

. . . . . . . . . .

217 411

. . Main Spring

. . . 1

. . . 14

. . . . . . . . . .

217 412

. . Lift Release

. . . 1

. . . 15

. . . . . . . . . .

217 413

. . Moveable Core Bearing Retainer

. . . 1

. . . 16

. . . . . . . . . .

217 414

. . Lift Bearing

. . . 1

. . . 17

. . . . . . . . . .

217 415

. . Lift Bearing Spring

. . . 1

. . . 18

. . . . . . . . . .

217 416

. . Moveable Core Shaft

. . . 1

. . . 19

. . . . . . . . . .

217 417

. . Shaft Retainer

. . . 1

. . . 20

. . . . . . . . . .

217 418

. . Shaft Spring Seat

. . . 1

. . . 21

. . . . . . . . . .

217 419

. . Core Return Spring

. . . 1

. . . 22

. . . . . . . . . .

217 420

. . Gun Body

. . . 1

. . . 23

. . . . . . . . . .

217 421

. . Leg Set Screw

. . . 2

. . . 24

. . . . . . . . . .

217 422

. . Front Coil Yoke

. . . 1

. . . 25

. . . . . . . . . .

217 423

. . Gun Coil

. . . 1

. . . 26

. . . . . . . . . .

217 424

. . Rear Coil Yoke

. . . 1

. . . 27

. . . . . . . . . .

217 425

. . Rear Coil Yoke Set Screws

. . . 2

. . . 28

. . . . . . . . . .

217 426

. . Adjustable Core

. . . 1

. . . 29

. . . . . . . . . .

217 427

. . Rear Cap

. . . 1

. . . 30

. . . . . . . . . .

217 428

. . Rear Cap Screw

. . . 1

. . . 31

. . . . . . . . . .

217 429

. . Trigger Switch Complete

. . . 1

. . . 32

. . . . . . . . . .

217 430

. . Weld Cable Anchor Plate

. . . 1

. . . 33

. . . . . . . . . .

217 431

. . Anchor Plate Screw

. . . 1

. . . 34

. . . . . . . . . .

217 432

. . Anchor Plate Kep Nut

. . . 1

. . . 35

. . . . . . . . . .

217 433

. . Handle Cover

. . . 1

. . . 36

. . . . . . . . . .

217 434

. . Handle Cover - Upper Screw

. . . 1

. . . 37

. . . . . . . . . .

217 435

. . Handle Cover - Lower Screw

. . . 2

. . . 38

. . . . . . . . . .

217 436

. . Weld Cable Strain Relief

. . . 1

. . . 39

. . . . . . . . . .

129 527

. . Male Weld Cable Connector

. . . 1

. . . 40

. . . . . . . . . .

217 438

. . External Weld Cable Complete 9 ft (2.7 m)

. . . 1

. . . 41

. . . . . . . . . .

217 439

. . Cable Strain Relief (.280 Dia Yellow Control Wire)

. . . 1

. . . 42

. . . . . . . . . .

217 440

. . Control Cable (Screw Style) Complete 9 ft (2.7 m)

. . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model aSnd serial number required when ordering parts from your local distributor.

OM-216 244 Page 39

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Contents File Stud Welding SW OM-216 244JProcess DescriptionFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité− Introduction SpecificationsDuty Cycle And Overheating Location − Installation Power SourceDimensions And Weight Selecting a LocationMin Grounding Conductor Size In AWG Electrical Service GuideHz Three Phase Input VoltageOutput Receptacles Turn off power before connecting to weld output terminalsWeld Output Receptacles And Selecting Cable Sizes ARC Welding can cause Electromagnetic Interference= GND/PE Earth Ground Tools Needed Connecting 3-Phase Input PowerSocket Information Circuit BreakerPin Receptacle Information Rack MountingChuck Installation − Installation Stud GUNChuck Removal Leg Installation Foot and Leg SetupFerrule Grip / Spark Shield Removal and Installation Foot InstallationFoot Alignment Connecting Stud Gun and Work Clamp to Power SourceConnecting Weld Cable and Work Ground Cable Connecting Control CablePlunge Plunge AdjustmentStud Welding Measuring LIft Adjusting Stud LiftLIft Adjustment Table Adjusting LiftFront Panel Controls − Operation Power SourceMaterial Thickness Reference Chart Time/Amperage Control Select TIME/AMP AdjustmentReady Xxxx− Operation Stud GUN Stud Welding ProceduresStud Gun Tool Functions Welding Sequence Recommended SettingsDo not remove case when blowing out inside of unit − Maintenance & TroubleshootingBlowing Out Inside Of Unit OM-216 244 Disassembly / Assembly Procedures Maintenance Procedures for Stud GunWhen is Maintenance Required? Maintenance StepsTools Needed OM-216 244 Troubleshooting Power Source Troubleshooting Help AidsBut no weld Troubleshooting Stud GunFree play OM-216 244 Circuit Diagram For 460/575 Volt Models − Electrical DiagramsParts Assembly − Parts List for Power SourceDia Part Description Quantity Mkgs 207 SOCKET/WRENCH Selection Table Standard Metric − Parts List for Stud GUN 217 Plunge Dampener Soft Standard W/Dampener Model Table For Chucks and Grips − Options and AccessoriesPlunge Dampener Table For Foot and LegsWork like a Pro Material Thickness Gauge Support ServiceMiller Electric Mfg. Co Owner’s Record
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