Miller Electric 625 manual Dia Part Description Quantity Mkgs

Page 39

Item

Dia.

 

Part

Description

Quantity

 

No.

Mkgs.

 

No.

 

 

 

 

 

Figure 10-1. Parts Assembly

 

 

 

 

 

 

 

 

. . .

1 . .

. . . . . . . . .

. .

. +224 966

. . Wrapper

. . . 1

. . .

. . . . .

. . . . . . . . .

. .

. . 178 551

. . Insulator, Side Lh

. . . 1

. . .

. . . . .

. . . . . . . . .

. .

. . 175 256

. . Insulator, Side Rh

. . . 1

. . .

2 . .

. . . . . . . . .

. .

. . 195 585

. . Handle

. . . 2

. . .

3 . .

. . . . . . . . .

. .

. . 138 442

. . Label, Caution Falling Equipment

. . . 2

. . .

4 . . . . . HD1 .

. .

. . 216 178

. . Transducer, Current 600A

. . . 1

. . .

. . . . .

. . PLG9

. . . . 130 204

. . Connector & Pins

. . . 1

. . .

5 . .

. . . . . . . . .

. .

. . 216 554

. . Bus Bar, Current Sensor

. . . 1

. . .

6 . .

. . . . . . . . .

. .

. . 203 341

. . Bus Bar, Output Rectifier

. . . 4

. . .

7 . .

. . . . . . . . .

. .

. . 196 355

. . Insulator, Screw

. . . 1

. . . 8 . . . D1,2,3,4

.

. . 201 531

. . Kit, Diode Power Module

. . . 4

. . .

9 . .

. . . . . . . . .

. .

. . 170 647

. . Bushing, Snap-In Nyl 1.312 Id X 1.500 Mtg Hole

. . . 2

. . . 10 . .

. R1, C5,6

 

 

 

. . .

. . . . .

R2, C10,11

. . 232 296

. . Resistor/Capacitor Assy

. . . 2

. . . 11 . .

. . RT1,2 . . . . 173 632

. . Thermistor, Ntc 30K Ohm

. . . 2

. . . 12 . .

. . . . . . . . .

. .

. . 185 835

. . Label, Warning Exploding Parts

. . . 2

. . . 13 . .

. . . . . . . . .

. .

. +216 227

. . Windtunnel, Lh

. . . 1

. . . 14 . .

. . . . . . . . .

. .

. . 182 445

. . Nut, 1.000npt

. . . 1

. . . 15 . .

. . . CB1 .

. .

. . 161 078

. . Circuit Breaker, Man Reset 1p 7a 250VAC

. . . 1

. . . 16 . .

. . . . . . . . .

. .

. +232 189

. . Panel, Rear

. . . 1

. . . 17 . .

. . . . . . . . .

. .

. . 215 980

. . Bushing, Strain Relief .709/.984 Id X1.375 Mtg Hole

. . . 1

. . .

. . . . .

. . . . . . . . .

. .

. . 219 487

. . Cable, Power 12ft 8Ga 4C

. . . 1

. . . 18 . .

. . . . . . . . .

. .

. . 232 190

. . Hole Layout, Plate Ident

. . . 1

. . . 19 . .

. . . . . . . . .

. .

. . 196 002

. . Label, Warning Electric Shock Power Cord

. . . 1

. . . 20 . .

. . . . . . . . .

. .

. . 217 392

. . Label, Caution Incorrect Voltage Will Damage Unit

. . . 1

. . . 21 . .

. . . . . . . . .

. .

. . 216 355

. . Resistor, W/Terminals

. . . 1

. . . 22 . .

. . . . . . . . .

. .

. . 212 526

. . Capacitor, Elctlt 1500 Uf 100 VDC Can 1.40 Dia

. . . 1

. . . 23 . .

. . . CR1 .

. .

. . 110 386

. . Relay, Encl 24VAC Dpdt 5a/120VAC 8pin Flange Mtg

. . . 1

. . . 24 . .

. . . . . . . . .

. .

. . 087 111

. . Clamp, Capacitor 1.375 Dia Clip

. . . 1

. . . 25 . .

. . . . . . . . .

. .

. . 192 853

. . Bracket, Mtg Contactor/Capacitor/Pc Board

. . . 1

. . . 26 . .

. . . PC1 .

. .

. . 215 697

. . Circuit Card, Control (480/575)

. . . 1

. . .

. . . . .

. . PLG2

. . . . 131 056

. . Connector & Sockets (RC2)

. . . 1

. . .

. . . . .

. . PLG3

. . . . 130 203

. . Connector & Sockets (RC3)

. . . 1

. . .

. . . . .

. . PLG4

. . . . 115 094

. . Connector & Sockets (RC4)

. . . 1

. . .

. . . . .

. . PLG5

. . . . 115 091

. . Connector & Sockets (RC5)

. . . 1

. . .

. . . . .

. . PLG7

. . . . 115 093

. . Connector & Sockets (RC7)

. . . 1

. . . 27 . .

. . RC10

. . . . 166 679

. . Connector & Sockets

. . . 1

. . . 28 . .

. . . . T2 . .

. .

. . 216 236

. . Transformer, Control (480/575)

. . . 1

. . . 29 . .

. . . . . . . . .

. .

. +216 232

. . Windtunnel, Rh

. . . 1

. . . 30 . .

. . . . . . . . .

. .

. . 153 403

. . Bushing, Snap-in Nyl .750 Id X 1.000mtg

. . . 2

. . . 31 . .

. . . . . . . . .

. .

. . 025 248

. . Stand-Off, Insul .250−20 X 1.250 Lg X .437 Thd

. . . 4

. . . 32 . .

. . . . . . . . .

. .

. . 177 547

. . Bushing, Snap-in Nyl 1.125mtg

. . . 1

. . . 33 . .

. . . . . . . . .

. .

. . 185 214

. . Bus Bar, Interconnecting

. . . 2

. . . 34 . .

. . . CT1 .

. .

. . 175 199

. . Transformer, Current

. . . 1

. . . 35 . .

. . C1,C2

. .

. . 188 446

. . Capacitor, Polyp Film .5 Uf 900 VAC 10%

. . . 2

. . . 36 . .

. . . C3,4 .

. .

. . 193 738

. . Capacitor, Elctlt 1800uf 500Vdv (480/575)

. . . 2

. . . 37 . .

. . . PC2 .

. .

. +208 783

. . Circuit Card, Interconnect (480/575)

. . . 1

. . .

. . . . .

. . PLG13

. .

. . 131 204

. . Connector & Sockets (RC13)

. . . 1

. . .

. . . . .

PLG14,21

. . 115 093

. . Connector & Sockets (RC14) (RC21)

. . . 2

. . .

. . . . .

. . . . . . . . .

. .

. . 126 026

. . Label, Warning Electric Shock

. . . 1

. . . 38 . .

. . . . . . . . .

. .

. . 224 854

. . Bracket, Di/Dt

. . . 1

. . . 39 . .

. . . . . . . . .

. .

. . 175 482

. . Coil, Di/Dt

. . . 2

. . . 40 . .

. . . . . . . . .

. .

. . 109 056

. . Core

. . . 2

. . . 41 . .

. . . SR1 .

. .

. . 179 629

. . Kit Diode, Power Module

. . . 1

. . . 42 . .

. . PM1,2

. .

. . 184 258

. . Kit, Transistor IGBT Module

. . . 1

. . . 43 . .

. . . . L1 . .

. .

. . 173 563

. . Inductor, Input

. . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-216 244 Page 35

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Page 38 Page 40
Contents File Stud Welding SW OM-216 244JProcess DescriptionFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSpecifications − IntroductionDuty Cycle And Overheating Location − Installation Power SourceDimensions And Weight Selecting a LocationMin Grounding Conductor Size In AWG Electrical Service GuideHz Three Phase Input VoltageOutput Receptacles Turn off power before connecting to weld output terminalsWeld Output Receptacles And Selecting Cable Sizes ARC Welding can cause Electromagnetic Interference= GND/PE Earth Ground Tools Needed Connecting 3-Phase Input PowerSocket Information Circuit BreakerPin Receptacle Information Rack Mounting− Installation Stud GUN Chuck InstallationChuck Removal Leg Installation Foot and Leg SetupFerrule Grip / Spark Shield Removal and Installation Foot InstallationFoot Alignment Connecting Stud Gun and Work Clamp to Power SourceConnecting Weld Cable and Work Ground Cable Connecting Control CablePlunge Adjustment PlungeStud Welding Measuring LIft Adjusting Stud LiftLIft Adjustment Table Adjusting LiftFront Panel Controls − Operation Power SourceMaterial Thickness Reference Chart Time/Amperage Control Select TIME/AMP AdjustmentReady XxxxStud Welding Procedures − Operation Stud GUNStud Gun Tool Functions Welding Sequence Recommended Settings− Maintenance & Troubleshooting Do not remove case when blowing out inside of unitBlowing Out Inside Of Unit OM-216 244 Disassembly / Assembly Procedures Maintenance Procedures for Stud GunWhen is Maintenance Required? Maintenance StepsTools Needed OM-216 244 Troubleshooting Power Source Troubleshooting Help AidsTroubleshooting Stud Gun But no weldFree play OM-216 244 Circuit Diagram For 460/575 Volt Models − Electrical DiagramsParts Assembly − Parts List for Power SourceDia Part Description Quantity Mkgs 207 SOCKET/WRENCH Selection Table Standard Metric − Parts List for Stud GUN 217 Plunge Dampener Soft Standard W/Dampener Model Table For Chucks and Grips − Options and AccessoriesPlunge Dampener Table For Foot and LegsWork like a Pro Material Thickness Gauge Support ServiceMiller Electric Mfg. Co Owner’s Record
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