Miller Electric 625 Adjusting Stud Lift, LIft Adjustment Table, Measuring LIft, Adjusting Lift

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5-8. Adjusting Stud Lift

LIft Adjustment Table

1/16 in (1.6 mm) lift for studs up to 5/16 (7.9 mm) diameter

3/32 in (2.4 mm) lift for studs over 5/16 (7.9 mm) to 1/2 in (13 mm) diameter

1/8 in (3.2 mm) lift for studs over 1/2 (13 mm) diameter

1

2

2

The lift controls the arc length and is a factor in controlling the heat of the welding process.

Lift should be set at 3/32 or .094 in (2.5 mm).

Measuring LIft

YFor safety from accidental activation, always disconnect the weld cable from the power source before making any stud gun adjustments or per- forming any service on the stud gun.

1 Stud Lift Measurement

To measure stud lift, hold a scale against some fixed part of the tool. The front cover or foot will work well. Press the trigger so the tool activates the lift mechanism. Now mea- sure again. The lift is the difference between the two measurements.

Adjusting Lift

2 Location of Core Set Screws

To adjust lift, remove the slotted screw hold- ing the rear cap in place. Remove rear cap. Loosen the nylon tipped set screw that holds the adjustable core in place. To increase lift, turn the adjustable core screw counter clockwise. To decrease lift, turn the adjust- able core screw clockwise. Each half turn equals .025 in (0.6 mm).

Once lift is set, retighten nylon tipped set screw to keep the adjustable core in place.

Install rear cap and tighten cap screw.

.Keep cap in place to prevent dirt from en- tering the stud gun mechanism

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Contents File Stud Welding SW OM-216 244JProcess DescriptionFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéDuty Cycle And Overheating Specifications− Introduction Location − Installation Power SourceDimensions And Weight Selecting a LocationMin Grounding Conductor Size In AWG Electrical Service GuideHz Three Phase Input VoltageOutput Receptacles Turn off power before connecting to weld output terminalsWeld Output Receptacles And Selecting Cable Sizes ARC Welding can cause Electromagnetic Interference= GND/PE Earth Ground Tools Needed Connecting 3-Phase Input PowerSocket Information Circuit BreakerPin Receptacle Information Rack MountingChuck Removal − Installation Stud GUNChuck Installation Leg Installation Foot and Leg Setup Ferrule Grip / Spark Shield Removal and Installation Foot InstallationFoot Alignment Connecting Stud Gun and Work Clamp to Power SourceConnecting Weld Cable and Work Ground Cable Connecting Control CableStud Welding Plunge AdjustmentPlunge Measuring LIft Adjusting Stud LiftLIft Adjustment Table Adjusting LiftFront Panel Controls − Operation Power SourceMaterial Thickness Reference Chart Time/Amperage Control Select TIME/AMP AdjustmentReady XxxxStud Gun Tool Functions Stud Welding Procedures− Operation Stud GUN Welding Sequence Recommended SettingsBlowing Out Inside Of Unit − Maintenance & TroubleshootingDo not remove case when blowing out inside of unit OM-216 244 Disassembly / Assembly Procedures Maintenance Procedures for Stud GunWhen is Maintenance Required? Maintenance StepsTools Needed OM-216 244 Troubleshooting Power Source Troubleshooting Help AidsFree play Troubleshooting Stud GunBut no weld OM-216 244 Circuit Diagram For 460/575 Volt Models − Electrical DiagramsParts Assembly − Parts List for Power SourceDia Part Description Quantity Mkgs 207 SOCKET/WRENCH Selection Table Standard Metric − Parts List for Stud GUN 217 Plunge Dampener Soft Standard W/Dampener Model Table For Chucks and Grips − Options and AccessoriesPlunge Dampener Table For Foot and LegsWork like a Pro Material Thickness Gauge Support ServiceMiller Electric Mfg. Co Owner’s Record