Miller Electric 625 manual 207

Page 40

Item

Dia.

 

Part

Description

Quantity

No.

Mkgs.

 

No.

 

 

 

 

Figure 10-1. Parts Assembly (Continued)

 

 

 

 

 

 

 

. . . 44 . . .

. . . . . . .

. . .

. . 207 725

. . Heat Sink, Power Module

. . . 1

. . . 45 . . .

. . . T1 .

. . .

. . 216 229

. . Transformer, HF (480/575)

. . . 1

. . . 46 . . .

. . . . . . .

. . .

. . 216 529

. . Heat Sink, Rect

. . . 1

. . . 47 . . .

. . . . . . .

. . .

. . 216 228

. . Insulator, Rectifier

. . . 1

. . . 48 . . .

. . . . . . .

. . .

. . 173 693

. . Foot, Mtg Unit

. . . 4

. . . 49 . . .

. . . . . . .

. . .

. . 176 736

. . Screw, Mtg Foot

. . . 4

. . . 50 . . .

. . . . . . .

. . .

. . 175 132

. . Base

. . . 1

. . . 51 . . .

. . PC3

. . .

. . 222 689

. . Circuit Card Assy, Front Panel & Display W/Program

. . . 1

. . . . . . . . .

. PLG11 . .

. . 115 091

. . Connector & Sockets (RC2)

. . . 1

. . . . . . . . .

. PLG18 . .

. . 115 094

. . Housing Plug+Skts, (Service Kit) (RC5)

. . . 1

. . . . . . . . .

. PLG17 . .

. . 115 093

. . Housing Plug+Skts, (Service Kit) (RC4)

. . . 1

. . . 52 . . .

. . FM

. . . . . 175 084

. . Motor, Fan 24VDC 3000Rpm

. . . 1

. . . 53 . . .

. . . . . . .

. . .

. . 178 548

. . Terminal, Connector Friction

. . . 2

. . . 54 . . .

. . C7,8

. . .

. . 222 488

. . Capacitor Assy, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

. . . 55 . . .

. . . . . . .

. . .

. . 232 186

. . Panel, Front

. . . 1

. . . 56 . . .

. . . . . . .

. . .

. . 129 525

. . Receptacle, Twlk Insul Fem

. . . 2

. . . 57 . . .

. . RC1

. . .

. . 216 365

. . Receptacle, W/Leads & Plug

. . . 1

. . . . . . . . .

. . . . . . .

. . .

. . 216 592

. . Nut, Conduit 0.500 Npt 1.135 Od X .180 Thk

. . . 1

. . . 58 . . .

. . . . . . .

. . .

. . 232 188

. . Nameplate, (Order By Model And Serial Number)

. . . 1

. . . 59 . . .

. . . . . . .

. . .

. . 174 991

. . Knob, Pointer 1.250

. . . 1

. . . 60 . . .

. . . . . . .

. . .

. . 175 855

. . Door, Front

. . . 1

. . . 61 . . .

. . . . . . .

. . .

. . 175 138

. . Box, Louver

. . . 1

. . . 62 . . .

. . . . . . .

. . .

. . 216 527

. . Label, (Door)

. . . 1

. . . 63 . . .

. . . . . . .

. . .

. . 216 528

. . Label, Process

. . . 1

. . . 64 . . .

. . . . . . .

. . .

. . 232 747

. . Switch, W/Leads (Optional)

. . . 1

. . . 65 . . .

. . . . . . .

. . .

. . 176 226

. . Insulator, Switch Power

. . . 1

. . . 66 . . .

. . . S1

. . . . . 128 756

. . Switch, Tgl 3pst 40a 600VAC

. . . 1

. . . 67 . . .

. . . . . . .

. . .

. . 134 327

. . Label, Warning General Precautionary

. . . 2

. . . 68 . . .

. . . . . . .

. . .

. . 199 840

. . Bus Bar, Diode

. . . 4

. . . 69 . . .

. . . . . . .

. . .

. . 190 125

. . Label, Warning Electric Shock Power Cord

. . . 1

. . . 70 . . .

. . . . . . .

. . .

. . 224 012

. . Plate, Rotation Lock

. . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM−216 244 Page 36

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Contents OM-216 244J ProcessDescription File Stud Welding SWFrom Miller to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaques− Introduction SpecificationsDuty Cycle And Overheating − Installation Power Source Dimensions And WeightSelecting a Location LocationElectrical Service Guide Hz Three PhaseInput Voltage Min Grounding Conductor Size In AWGTurn off power before connecting to weld output terminals Weld Output Receptacles And Selecting Cable SizesARC Welding can cause Electromagnetic Interference Output ReceptaclesConnecting 3-Phase Input Power = GND/PE Earth Ground Tools NeededCircuit Breaker Pin Receptacle InformationRack Mounting Socket InformationChuck Installation − Installation Stud GUNChuck Removal Foot and Leg Setup Ferrule Grip / Spark Shield Removal and InstallationFoot Installation Leg InstallationConnecting Stud Gun and Work Clamp to Power Source Connecting Weld Cable and Work Ground CableConnecting Control Cable Foot AlignmentPlunge Plunge AdjustmentStud Welding Adjusting Stud Lift LIft Adjustment TableAdjusting Lift Measuring LIft− Operation Power Source Front Panel ControlsMaterial Thickness Reference Chart Select TIME/AMP Adjustment Time/Amperage ControlXxxx Ready− Operation Stud GUN Stud Welding ProceduresStud Gun Tool Functions Recommended Settings Welding SequenceDo not remove case when blowing out inside of unit − Maintenance & TroubleshootingBlowing Out Inside Of Unit OM-216 244 Maintenance Procedures for Stud Gun When is Maintenance Required?Maintenance Steps Disassembly / Assembly ProceduresTools Needed OM-216 244 Troubleshooting Help Aids Troubleshooting Power SourceBut no weld Troubleshooting Stud GunFree play OM-216 244 − Electrical Diagrams Circuit Diagram For 460/575 Volt Models− Parts List for Power Source Parts AssemblyDia Part Description Quantity Mkgs 207 SOCKET/WRENCH Selection Table Standard Metric − Parts List for Stud GUN 217 Plunge Dampener Soft Standard W/Dampener Model − Options and Accessories Plunge DampenerTable For Foot and Legs Table For Chucks and GripsWork like a Pro Material Thickness Gauge Service SupportOwner’s Record Miller Electric Mfg. Co
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