Miller Electric 625 manual Electrical Service Guide, Hz Three Phase, Input Voltage

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4-2. Electrical Service Guide

YCAUTION: INCORRECT INPUT POWER can damage this welding power source. This welding pow- er source requires a CONTINUOUS supply of 60 Hz (+10%) power at +10% of rated input voltage. Phase to ground voltage shall not exceed +10% of rated input voltage. Do not use a generator with automatic idle device (that idles engine when no load is sensed) to supply input power to this welding power source.

NOTE

Actual input voltage should not exceed ± 10% of indicated required input voltage. If actual input voltage is outside of this range, output may not be available.

 

60 Hz Three Phase

 

 

 

Input Voltage

480

575

 

 

 

Input Amperes At Rated Output

55

45

 

 

 

Max Recommended Standard Fuse Rating In Amperes 1

 

 

Time-Delay 2

 

 

Normal Operating 3

60

50

Min Input Conductor Size In AWG 4

10

10

Max Recommended Input Conductor Length In Feet (Meters)

175

274

(53)

(83)

 

 

 

 

Min Grounding Conductor Size In AWG 4

10

10

Reference: 2005 National Electrical Code (NEC) (including article 630)

 

 

1Consult factory for circuit breaker applications.

2“Time-Delay” fuses are UL class “RK5” .

3“Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amp), and UL class “H” ( 65 amp and above).

4Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table 310.16. If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table 400.5(A) for flexible cord and cable requirements.

Notes

OM-216 244 Page 11

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Contents File Stud Welding SW OM-216 244JProcess DescriptionFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUR En ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSpecifications − IntroductionDuty Cycle And Overheating Location − Installation Power SourceDimensions And Weight Selecting a LocationMin Grounding Conductor Size In AWG Electrical Service GuideHz Three Phase Input VoltageOutput Receptacles Turn off power before connecting to weld output terminalsWeld Output Receptacles And Selecting Cable Sizes ARC Welding can cause Electromagnetic Interference= GND/PE Earth Ground Tools Needed Connecting 3-Phase Input PowerSocket Information Circuit BreakerPin Receptacle Information Rack Mounting− Installation Stud GUN Chuck InstallationChuck Removal Leg Installation Foot and Leg SetupFerrule Grip / Spark Shield Removal and Installation Foot InstallationFoot Alignment Connecting Stud Gun and Work Clamp to Power SourceConnecting Weld Cable and Work Ground Cable Connecting Control CablePlunge Adjustment PlungeStud Welding Measuring LIft Adjusting Stud LiftLIft Adjustment Table Adjusting LiftFront Panel Controls − Operation Power SourceMaterial Thickness Reference Chart Time/Amperage Control Select TIME/AMP AdjustmentReady XxxxStud Welding Procedures − Operation Stud GUNStud Gun Tool Functions Welding Sequence Recommended Settings− Maintenance & Troubleshooting Do not remove case when blowing out inside of unitBlowing Out Inside Of Unit OM-216 244 Disassembly / Assembly Procedures Maintenance Procedures for Stud GunWhen is Maintenance Required? Maintenance StepsTools Needed OM-216 244 Troubleshooting Power Source Troubleshooting Help AidsTroubleshooting Stud Gun But no weldFree play OM-216 244 Circuit Diagram For 460/575 Volt Models − Electrical DiagramsParts Assembly − Parts List for Power SourceDia Part Description Quantity Mkgs 207 SOCKET/WRENCH Selection Table Standard Metric − Parts List for Stud GUN 217 Plunge Dampener Soft Standard W/Dampener Model Table For Chucks and Grips − Options and AccessoriesPlunge Dampener Table For Foot and LegsWork like a Pro Material Thickness Gauge Support ServiceMiller Electric Mfg. Co Owner’s Record