Miller Electric 12VS Installing And Aligning Wire Guide And Drive Rolls, Cleaning Drive Rolls

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4-4. Installing And Aligning Wire Guide And Drive Rolls

Installing Wire Guide

And Drive Rolls

5

4

3

1

2

Aligning Wire Guide And Drive Rolls

Correct

Incorrect

8

9

 

7

6

10

Tools Needed:

3/16 in

Installing Wire Guide And Drive Rolls:

1Drive Roll Nut

2Drive Roll Carrier

Turn nut one click until lobes of nut line up with lobes of drive roll carrier.

3 Drive Roll

Slide drive roll onto drive roll carrier. Turn nut one click.

Repeat procedure for top drive roll.

4Inlet Wire Guide Screw

5Inlet Wire Guide (One Piece Anti-wear)

.The factory installed inlet wire

guide is good for up to 5/64 inch diameter wire.

Loosen securing screw. Align inlet guide so inlet guide screw is centered in groove in guide, or so tip is as close to drive rolls as possible without touching. Tighten screw.

Aligning Wire Guide And Drive Rolls:

View is from top of drive rolls look- ing down with pressure assembly open.

6Drive Roll Securing Nut

7Drive Roll

8Wire Guide

9Welding Wire

10Drive Gear

Turn screw in or out until drive roll groove lines up with wire guide.

Close pressure roll assembly.

Only bottom drive roll alignment is adjustable. Turn adjustment screw in or out until groove in drive roll lines up with wire guide as shown.

Cleaning Drive Rolls:

Remove drive rolls, and clean grooves using a wire brush.

Ref. 804 001-B

OM-1500-19 Page 16

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Contents OM-1500-19 219 185P ProcessesDescription File MIG GmawFrom Miller to You Table of Contents Decstat1/07 DirectivesStandards Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can cause injury Fire or Explosion hazardFalling Unit can cause injury Moving Parts can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU D’EXPLO- Sion LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-1500-19 Keep your head out of the fumes Disconnect input plug or power before working on machine− Definitions Manufacturer’s Rating Label For CE Products Weee Label For Products Sold Within The EUSymbols And Definitions − Installation SpecificationsPower WeightEquipment Connection Diagram Installing And Aligning Wire Guide And Drive Rolls Installing Wire Guide And Drive RollsAligning Wire Guide And Drive Rolls Cleaning Drive RollsConnecting Welding Gun And Voltage Sensing Clamp Connecting Shielding GasConnecting Weld Cable Weld Cable SizesInstalling And Threading Welding Wire 150 mm Pull and hold wire cut off end Tighten ClockwiseInstalling Wire And Adjusting Hub Tension Threading Welding WireDisplay Board PC20 DIP Switch Settings − Operation Controls With MetersControls Without Meters Gun Consumables Information Wire Speed Control Settings Thermostat Protection − Maintenance & TroubleshootingOverload Protection And Thermostat Protection Troubleshooting Diagnostics Error IndicationsCommunication Error Motor Overload ErrorOM-1500-19 − Electrical Diagram Circuit Diagram For Wire Feeder− Parts List 19 20 51 68Diagram Part Marking Description Quantity 207 Front Panel Assembly without Meters Front Panel Assembly with Meters Drive Roll & Wire Guide Kits 2 Drive Roll Start Your Professional Welding Career Now SOCKET/WRENCH Selection Table Standard Metric Material Thickness Gauge Support ServiceYour distributor also gives To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s