Miller Electric 12VS manual Diagram Part Marking Description Quantity

Page 35

Item

Diagram

Part

 

 

No.

marking

No.

Description

Quantity

 

 

 

Figure 8-1. Complete Assembly

 

 

 

 

 

 

1

. . . . . . . . . . . . .

Fig 8-2 . .

Panel Assembly Front (Without Meters)

. . . . 1

2

. . . . . . . . . . . . .

Fig 8-3 . .

Panel Assembly Front (With Meters)

. . . . 1

3

. . . . . . . . . . . .

221 050 . .

Case, Control Feeder Plastic

. . . . 1

4

. . . . . . . . . . . .

208 015 . .

Handle, Rubberized Carrying

. . . . 1

5

. . . . . . . . . . . .

221 051 . .

Chassis, Control Box

. . . . 1

6

. . . . . . . . . . . .

138 044 . .

Bushing, Strain Relief .120/.150 Id X .500 Mtg Hole

. . . . 1

7

. . . . . . . . . . . . .

214 011 . .

Cable, Sensing (Includes)

. . . . 1

. . . . . . .

. . . . . . . . . . . .

600 848 . . .

. Wire, Strd 12Ga Blk 600v 105C 65x30 Hyp .199Od

. . . 16 ft

. . . . . . .

. . . . . . . . . . . .

208 820 . . .

. Clamp, Work

. . . . 1

8

. . . . . . . . . . . .

221 998 . .

Cable, Trigger 25 In (Includes)

. . . . 1

. . . . . . .

. . PLG6 . . . . 115 094 . . .

. Housing Plug+Skts, (Service Kit)

. . . . 1

. . . . . . .

. . . . . . . . . . . .

049 445 . . .

. Cable, Port No 18 2/C Type Sjo Nprn Jkt

. . . 3 ft

. . . . . . .

. . . RC2 . . . .

080 328 . . .

. Rcpt W/Skts, Free Hanging

. . . . 1

. . . . . . .

. . . . . . . . . . . .

048 834 . . .

. Conn, Circ Cpc Clamp Str Rlf Size 11 .329 Od

. . . . 1

9

. . . . . . . . . . . .

070 654 . .

Bushing, Strain Relief .300 Id X .550 Mtg Hole

. . . . 1

10 . . . .

. . . . . . . . . . . .

208 076 . .

Panel, Inner

. . . . 1

11 . . . .

. . . . . . . . . . . .

216 315 . .

Nameplate, Inner

. . . . 1

12 . . . .

. . . CB1 . . . .

083 432 . .

Circuit Breaker, Man Reset 1P 10A 250VAC Frict

. . . . 1

13 . . . .

. . . . . . . . . . . .

147 195 . .

Nut, 375-27 .54Hex .25h Nyl Flange .62D

. . . . 1

14 . . . .

S3, S5, S6 .

217 932 . .

Switch, Rocker Spst .4VA 28VDC On-None-Off .187 Ter

. . . . 3

15 . . . .

. . . PC1 . . . .

224 675 . .

Circuit Card Assy, Motor Control W/Program

. . . . 1

16 . . . .

. . . HD1 . . . .

218 339 . .

Transducer, Current 600A Module Supply V +5V

. . . . 1

17 . . . .

. . . M1 . . . .

220 195 . .

Motor, Right Angle 24VDC 145 RPM 37.5 Ratio W/Plug

. . . . 1

18 . . . .

. . . . . . . . . . . .

124 778 . .

Knob, T 2.000 Bar W/.312-18 Stud 1.000 Lg Plstc

. . . . 1

19 . . . .

. . . . . . . . . . . .

079 634 . .

Pin, Hinge

. . . . 1

20 . . . .

. . . . . . . . . . . .

151 828 . .

Pin, Cotter Hair .042 X .750

. . . . 3

21 . . . .

. . . . . . . . . . . .

085 243 . .

Knob, Adjust Tension 1.250 Dia X .312−18 Thrd Stl

. . . . 1

22 . . . .

. . . . . . . . . . . .

089 477 . .

Spring, Cprsn .770 Od X .100 Wire X .715 Pld

. . . . 1

23 . . . .

. . . . . . . . . . . .

085 244 . .

Washer, Cupped .328idx .812odx16gax.125 Lip

. . . . 1

24 . . . .

. . . . . . . . . . . .

089 562 . .

Fastener, Pinned

. . . . 1

25 . . . .

. . . . . . . . . . . .

166 071 . .

Lever, Mtg Pressure Gear

. . . . 1

26 . . . .

. . . . . . . . . . . .

166 072 . .

Spacer, Gear

. . . . 1

27 . . . .

. . . . . . . . . . . .

172 075 . .

Carrier, Drive Roll W/Components 24 Pitch

. . . . 1

28 . . . .

. . . . . . . . . . . .

602 009 . .

Screw, 250−20x1.25 Soc Hd−Hex Gr8 Pln

. . . . 1

29 . . . .

. . . . . . . . . . . .

010 224 . .

Pin, Spring Cs .187 X 1.000

. . . . 1

30 . . . .

. . . . . . . . . . . .

144 172 . .

Ftg, Hose Brs Barbed M 3/16 Tbg X .250-20

. . . . 1

31 . . . .

. . . . . . . . . . . .

079 625 . .

Washer, Wave .500idx0.750odx.015T Stl Lbs

. . . . 2

32 . . . .

. . . . . . . . . . . .

092 865 . .

Key, Stl .1215/.1230 X .750

. . . . 1

33 . . . .

. . . . . . . . . . . .

172 076 . .

Carrier, Drive Roll W/Components Keyed 24 Pitch

. . . . 1

34 . . . .

. . . . . . . . . . . .

121 271 . .

Screw, 250-20x .50 Soc Hd-Hex Gr8 Pln Lkg Patch

. . . . 1

35 . . . .

. . . . . . . . . . . .

098 615 . .

Hose, Sae .187 Id X .410 Od X 20.000

. . . . 1

36 . . . .

. . . . . . . . . . . .

605 308 . .

Ring, Rtng Ext .500 Shaft X .035 Thk

. . . . 1

37 . . . .

. . . . . . . . . . . .

222 159 . .

Spring, Torsion

. . . . 1

38 . . . .

. . . . . . . . . . . .

222 396 . .

Insulator, Motor

. . . . 1

39 . . . .

. . . W1 . . . .

224 697 . .

Contactor 12VDC W/Bus Bars, (Includes)

. . . . 1

40 . . . .

. . PLG5 . . .

201 665 . . .

. Housing Plug+Skts, (Service Kit)

. . . . 1

41 . . . .

TP1, TP2 . .

230 471 . . .

. Thermostat, Nc Open 140C Close 110C Snap Action

. . . . 2

42 . . . .

. . . . . . . . . . . .

183 387 . . .

. Washer, Cone .380idx .860odx.109t Stl Pld 4000Lbs

. . . . 4

43 . . . .

. . . . . . . . . . . .

223 862 . . .

. Nut, M10-1.5 17Hex 8H Brs Din 934

. . . . 2

44 . . . .

. . . . . . . . . . . .

222 001 . .

Bracket, Mtg Contactor

. . . . 1

45 . . . .

. . . . . . . . . . . .

221 347 . .

Grommet, Bus Bar

. . . . 1

46 . . . .

. . . . . . . . . . . .

600 324 . .

Cable, Weld Cop Strd No 4/0 Epdm Jkt

. . . 18 in

47 . . . .

. . . . . . . . . . . .

215 980 . .

Bushing, Strain Relief .709/.984 Id X1.375 Mtg Hole

. . . . 1

48 . . . .

. . . . . . . . . . . .

221 052 . .

Shroud, Wire

. . . . 1

OM-1500-19 Page 31

Image 35
Contents File MIG Gmaw OM-1500-19 219 185PProcesses DescriptionFrom Miller to You Table of Contents Decstat1/07 DirectivesStandards HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationUNE Décharge Électrique peut entraîner la mort Symboles utilisésLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLO- SionLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-1500-19 Keep your head out of the fumes Disconnect input plug or power before working on machine− Definitions Weee Label For Products Sold Within The EU Manufacturer’s Rating Label For CE ProductsSymbols And Definitions Weight − InstallationSpecifications PowerEquipment Connection Diagram Cleaning Drive Rolls Installing And Aligning Wire Guide And Drive RollsInstalling Wire Guide And Drive Rolls Aligning Wire Guide And Drive RollsConnecting Shielding Gas Connecting Welding Gun And Voltage Sensing ClampWeld Cable Sizes Connecting Weld CableThreading Welding Wire Installing And Threading Welding Wire150 mm Pull and hold wire cut off end Tighten Clockwise Installing Wire And Adjusting Hub TensionDisplay Board PC20 DIP Switch Settings Controls With Meters − OperationControls Without Meters Gun Consumables Information Wire Speed Control Settings Thermostat Protection − Maintenance & TroubleshootingOverload Protection And Thermostat Protection Troubleshooting Motor Overload Error DiagnosticsError Indications Communication ErrorOM-1500-19 Circuit Diagram For Wire Feeder − Electrical Diagram19 20 51 68 − Parts ListDiagram Part Marking Description Quantity 207 Front Panel Assembly without Meters Front Panel Assembly with Meters Drive Roll & Wire Guide Kits 2 Drive Roll Start Your Professional Welding Career Now SOCKET/WRENCH Selection Table Standard Metric Material Thickness Gauge Support ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact