Miller Electric S-75S, S-75D manual California Proposition 65 Warnings

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1-3. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D Do not install or place unit on, over, or near combustible surfaces.

DDo not install unit near flammables.

DDo not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

DUse lifting eye to lift unit only, NOT running gear, gas cylinders, or any other accessories.

DUse equipment of adequate capacity to lift and support unit.

DIf using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit.

MOVING PARTS can cause injury.

DKeep away from moving parts such as fans.

DKeep all doors, panels, covers, and guards closed and securely in place.

DHave only qualified persons remove doors, panels, covers, or guards for maintenance as necessary.

DReinstall doors, panels, covers, or guards when maintenance is finished and before re- connecting input power.

READ INSTRUCTIONS.

DRead Owner’s Manual before using or servic- ing unit.

DUse only genuine Miller/Hobart replacement parts.

OVERUSE can cause OVERHEATING

DAllow cooling period; follow rated duty cycle.

DReduce current or reduce duty cycle before starting to weld again.

DDo not block or filter airflow to unit.

STATIC (ESD) can damage PC boards.

DPut on grounded wrist strap BEFORE handling boards or parts.

DUse proper static-proof bags and boxes to store, move, or ship PC boards.

MOVING PARTS can cause injury.

DKeep away from moving parts.

DKeep away from pinch points such as drive rolls.

WELDING WIRE can cause injury.

DDo not press gun trigger until instructed to do so.

DDo not point gun toward any part of the body, other people, or any metal when threading welding wire.

H.F. RADIATION can cause interference.

DHigh-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment.

DHave only qualified persons familiar with electronic equipment perform this installation.

DThe user is responsible for having a qualified electrician prompt- ly correct any interference problem resulting from the installa- tion.

DIf notified by the FCC about interference, stop using the equipment at once.

DHave the installation regularly checked and maintained.

DKeep high-frequency source doors and panels tightly shut, keep spark gaps at correct setting, and use grounding and shielding to minimize the possibility of interference.

ARC WELDING can cause interference.

DElectromagnetic energy can interfere with sensitive electronic equipment such as computers and computer-driven equipment such as robots.

DBe sure all equipment in the welding area is electromagnetically compatible.

DTo reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor.

DLocate welding operation 100 meters from any sensitive elec- tronic equipment.

DBe sure this welding machine is installed and grounded according to this manual.

DIf interference still occurs, the user must take extra measures such as moving the welding machine, using shielded cables, using line filters, or shielding the work area.

1-4. California Proposition 65 Warnings

YWelding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

YBattery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

For Gasoline Engines:

YEngine exhaust contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

For Diesel Engines:

YDiesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

OM-223 605 Page 3

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Processes OM-223 605ADescription From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers Signifie Note n’est pas relatif à la sécurité UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux Indique un message de sécurité particulierDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéDrive rolls can injure fingers Disconnect input plug or power before working on machineKeep your head out of the fumes Symbols And Definitions Rating SpecificationsWelding Overall Maximum Wire Feed Site SelectionAmps and above Weld connection To 350 Amps Rear Panel Connections And Rotating Drive AssemblyWeld Cable Weld Cable Screw Screw Size .375 − 16 X Tions 0 to 350 Amps, and 350 Amps and aboveGun Recommendation Table Wire Type, Size, And Feed Speed Capability TableInstalling Drive Rolls Pin Plug PLG12 InformationIdentified by initials PD and a part number on drive roll Installing PD Continuous Wire GuidesInstalling PD continuous wire guides with PD drive rolls Install PD inlet guideInstalling wire guides with non- PD old-style drive rolls Installing Non-PD Old Style Wire GuidesTools Needed 16, 3/32 Installing Welding Gun End Of Liner Pressure assembly Drive RollsNo Wire Slip Wire SlipsS1-1 And S1-2 Setting Internal DIP SwitchesRun-In Disabled S1-1 Manually Adjusted Run-In S1-1 And S1-2Inches/Minute Meters/Minute Tools Needed OM-223 605 Equipment DIP Switch Settings For Models With Meters OnlyRemove wrapper Install wrapper when finished Digital Meter DIP Switch SettingPower Switch Power SwitchJog/Purge And Trigger Hold Clean Repair Replace Tighten Unreadable Weld Routine MaintenanceYou can adjust the preset volt Disconnect power before maintainingIndicated Error DiagnosticsError Indications Disconnect power before troubleshooting TroubleshootingTrouble Remedy − Electrical Diagram OM-223 605 21 Fig Main AssemblyFigures 9-3 Part Description QuantityControl Box Diagram Part Quantity Model Marking Description 75S 75D Drive Assembly, Wire Drive Assembly, Wire -1Item Drive Assembly With MotorGuide PD Precision Drive and Old-Style Drive Rolls and GuidesStart Your Professional Welding Career Now Material Thickness Reference Chart Your distributor also gives ServiceSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact