Miller Electric S-75S, S-75D manual Diagram Part Quantity Model Marking Description 75S 75D

Page 33

Item

Diagram

Part

 

 

Quantity

 

 

Model

No.

marking

No.

Description

 

S-75S

S-75D

 

 

 

 

Figure 9-2. Control Box (Figure 9-1Item 21)

 

 

 

 

 

 

 

 

 

. . . 21 . .

. . . . . . . .

. .

. . . 213 134

. . Knob, Encoder 1.670 Dia X .250 Id Push On W/Spring

. . . 0 . .

1. .

. . . 22 . .

. . . . . . . .

. .

. . . 119 951

. . Blank, Snap-in Nyl .437 Mtg Hole Black

. . . 1 . .

0. .

. . . 23 . .

. . . . . . . .

. .

. . . 171 007

. . Knob, Pointer 1.670 Dia X .250 Id W/Set Screwsplstc

. . . 1 . .

0. .

. . . 23 . .

. . . . . . . .

. .

. . . 213 134

. . Knob, Encoder 1.670 Dia X .250 Id Push On W/Spring

. . . 0 . .

1. .

. . . 24 . .

. . . . . . . .

. .

. . . 223 604

. . Nameplate, Upper

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

0. .

. . . 24 . .

. . . . . . . .

. .

. . . 203 214

. . Nameplate, Upper W/Meters . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 0 . .

1. .

. . . 24 . .

. . . . . . . .

. .

. . . 223 603

. . Nameplate, Lower

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . 25 . .

. . . . . . . .

. .

. . . 202 237

. . Panel, Front

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . 26 . .

. . RC13

. .

. . . 048 282

. . Rcpt W/Skts, (Service Kit)

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . . . . . .

. PLG8

. . . . 131 054

. . Housing Rcpt+Skts, (Service Kit)

. . . 1 . .

1. .

. . . . . . . .

. . PLG9

. .

. . . 201 665

. . Housing Plug+Skts, (Service Kit)

. . . 1 . .

1. .

. . . . . . . .

. . PLG6

. .

. . . 115 094

. . Housing Plug+Skts, (Service Kit)

. . . 1 . .

1. .

. . . . . . . .

. . PLG1

. .

. . . 202 592

. . Housing Plug Pins+Skts, (Service Kit)

. . . 1 . .

1. .

. . . . . . . .

. . PLG4

. .

. . . 136 810

. . Housing Plug Pins+Skts, (Service Kit)

. . . 1 . .

1. .

. . . . . . . .

. PLG10

. . . . 130 203

. . Housing Plug+Skts, (Service Kit)

. . . 1 . .

1. .

. . . 27 . .

. . . R1 .

. .

. . . 208 399

. . Potentiometer, Cp Std Slot 1t 2. W 10k Linear W/Frict Tabs .

. . . 1 . .

0. .

. . . 27 . .

. . . R1 .

. .

. . . 224 597

. . Potentiometer, Cermet Std Flat

3.75T 2 W 10k Linear

. . . 0 . .

1. .

. . . 28 . .

. . R70

. . . . . 224 597

. . Potentiometer, Cermet Std Flat

3.75T 2 W 10k Linear

. . . 0 . .

1. .

. . . . . . . .

PLG7,27

. . . 115 091

. . Housing Plug+Skts, (Service Kit)

. . . 0 . .

1. .

. . . . . . . .

PLG11, 61

. . 131 055

. . Housing Plug+Skts, (Service Kit)

. . . 0 . .

1. .

. . . . . . . .

. PLG17

. . . . 158 719

. . Housing Plug+Skts, (Service Kit)

. . . 0 . .

1. .

. . . 29 . .

. . . . . . . .

. .

. . . 211 989

. . Fitting, W/Screen

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-223 605 Page 29

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Contents
OM-223 605A ProcessesDescription From Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier Signifie Note n’est pas relatif à la sécuritéIncendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéDisconnect input plug or power before working on machine Drive rolls can injure fingersKeep your head out of the fumes Symbols And Definitions Welding Overall Maximum Wire Feed SpecificationsSite Selection RatingWeld Cable Weld Cable Screw Screw Size .375 − 16 X Rear Panel Connections And Rotating Drive AssemblyTions 0 to 350 Amps, and 350 Amps and above Amps and above Weld connection To 350 AmpsInstalling Drive Rolls Wire Type, Size, And Feed Speed Capability TablePin Plug PLG12 Information Gun Recommendation TableInstalling PD continuous wire guides with PD drive rolls Installing PD Continuous Wire GuidesInstall PD inlet guide Identified by initials PD and a part number on drive rollInstalling Non-PD Old Style Wire Guides Installing wire guides with non- PD old-style drive rollsTools Needed 16, 3/32 Installing Welding Gun No Wire Slip Pressure assembly Drive RollsWire Slips End Of LinerRun-In Disabled S1-1 Setting Internal DIP SwitchesManually Adjusted Run-In S1-1 And S1-2 S1-1 And S1-2Remove wrapper Install wrapper when finished Equipment DIP Switch Settings For Models With Meters OnlyDigital Meter DIP Switch Setting Inches/Minute Meters/Minute Tools Needed OM-223 605Power Switch Power SwitchJog/Purge And Trigger Hold You can adjust the preset volt Routine MaintenanceDisconnect power before maintaining Clean Repair Replace Tighten Unreadable WeldDiagnostics Indicated ErrorError Indications Troubleshooting Disconnect power before troubleshootingTrouble Remedy − Electrical Diagram OM-223 605 21 Fig Main AssemblyFigures 9-3 Part Description QuantityControl Box Diagram Part Quantity Model Marking Description 75S 75D Drive Assembly, Wire Drive Assembly, Wire -1Item Drive Assembly With MotorGuide PD Precision Drive and Old-Style Drive Rolls and GuidesStart Your Professional Welding Career Now Material Thickness Reference Chart Service Your distributor also givesSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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