Drive Assembly, Wire | Miller Electric S-75D, S-75S guide

Miller Electric S-75D, S-75S manual Drive Assembly, Wire

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. Hardware is common and		4
not available unless listed.		3
				7	8
See Table 9-1 For	2		6	7
See Table 9-1 For	2		6		9
Drive Roll & Wire Guide Kits		5			9
		5

	1			10
				2
	22		11
	22		12	13
	21
	20
			15
			17	14
		18	16
			16
	19				804 186-A
			Figure 9-3. Drive Assembly, Wire
	Item	Part
	No.	No.	Description		Quantity
			Figure 9-3. Drive Assembly With Motor (Figure 9-1Item 4)
. . .	1	224 772	. . Drive Assy, Mechanical Lh	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . .	2	219 126	. . Screw, Shld Stl Sch .375−16 X .500 X 1.000 Shld		. . . 2
. . .	3	219 098	. . Insulator, Base/Mtg Components	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . .	4	108 943	. . Screw, 250−20x1.50 Hexwhd.61D Gr5 Pld		. . . 1
. . .	5	219 133	. . Screw, 375−16x1.50 Hexwhd.81D Pld		. . . 1
. . .	6	093 664	. . Gear, Spur Insulated Drive	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . .	7	079 625	. . Washer, Wave .500 Idx0.750 Odx.015t Stl Lbs		. . . 1
. . .	8	605 308	. . Ring, Rtng Ext .500 Shaft X .035 Thk		. . . 1
. . .	9	601 941	. . Screw, 250−20x1.75 Hexwhd.61D Gr5 Pld		. . . 1
. . . 10		219 132	. . Screw, 375−16x2.00 Hexwhd.81D Pld		. . . 1
. . . 11		602 241	. . Washer, Flat .281 Idx0.625 Odx.065t Stl Pld Ansi.250		. . . 1
. . . 12		181 221	. . Screw, 250−20x .50 Button Hd−Soc Stl Pld		. . . 1
. . . 13		092 865	. . Key, Stl .1215/.1230 X .750 . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . . 14		219 084	. . Pressure Assy	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . . 15		144 172	. . Ftg, Hose Brs Barbed M 3/16 Tbg X .250−20		. . . 1
. . . 16		219 093	. . Block, Gas	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . . 17		219 092	. . Clamp, Pin Power	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . . 18		219 136	. . Lock, Pin Power	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . . 19		219 096	. . Knob, Tri−Lobe W/.375−16 Stud 2.500 Lg Blk		. . . 1
. . . 20		219 125	. . Screw, 010−32x .50 Soc Hd−Hex Pln		. . . 1
. . . 21		219 091	. . Holder, Guide Intermediate	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . . 22		219 129	. . Screw, 010−32x1.50 Soc Hd−Hex Stl Pld		. . . 2

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

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Contents

Processes OM-223 605ADescription From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux Signifie Note n’est pas relatif à la sécuritéDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesDrive rolls can injure fingers Disconnect input plug or power before working on machineKeep your head out of the fumes Symbols And Definitions Site Selection SpecificationsWelding Overall Maximum Wire Feed RatingTions 0 to 350 Amps, and 350 Amps and above Rear Panel Connections And Rotating Drive AssemblyWeld Cable Weld Cable Screw Screw Size .375 − 16 X Amps and above Weld connection To 350 AmpsPin Plug PLG12 Information Wire Type, Size, And Feed Speed Capability TableInstalling Drive Rolls Gun Recommendation TableInstall PD inlet guide Installing PD Continuous Wire GuidesInstalling PD continuous wire guides with PD drive rolls Identified by initials PD and a part number on drive rollInstalling wire guides with non- PD old-style drive rolls Installing Non-PD Old Style Wire GuidesTools Needed 16, 3/32 Installing Welding Gun Wire Slips Pressure assembly Drive RollsNo Wire Slip End Of LinerManually Adjusted Run-In S1-1 And S1-2 Setting Internal DIP SwitchesRun-In Disabled S1-1 S1-1 And S1-2Digital Meter DIP Switch Setting Equipment DIP Switch Settings For Models With Meters OnlyRemove wrapper Install wrapper when finished Inches/Minute Meters/Minute Tools Needed OM-223 605Power Switch Power SwitchJog/Purge And Trigger Hold Disconnect power before maintaining Routine MaintenanceYou can adjust the preset volt Clean Repair Replace Tighten Unreadable WeldIndicated Error DiagnosticsError Indications Disconnect power before troubleshooting TroubleshootingTrouble Remedy − Electrical Diagram OM-223 605 Main Assembly 21 FigPart Description Quantity Figures 9-3Control Box Diagram Part Quantity Model Marking Description 75S 75D Drive Assembly, Wire Drive Assembly With Motor Drive Assembly, Wire -1ItemPD Precision Drive and Old-Style Drive Rolls and Guides GuideStart Your Professional Welding Career Now Material Thickness Reference Chart Your distributor also gives ServiceSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s

Miller Electric S-75D, S-75S manual Drive Assembly, Wire

Figure 9-3. Drive Assembly, Wire

Figure 9-3. Drive Assembly With Motor (Figure 9-1Item 4)

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