Miller Electric S-75D, S-75S manual Installing PD Continuous Wire Guides, Install PD inlet guide

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5-7. Installing PD Continuous Wire Guides

3

4

2

1

.PD Continuos Wire Guides:

Should be used with

.068/.072 in (1.8 mm) and smaller diameter wire for opti- mal performance.

Should be used with PD drive rolls and cannot be used with non-PD (old-style) drive rolls.

.70 series wire guides are not

compatible with 75 series wire feeders.

1Pressure Assembly Door

2PD Inlet Guide

3PD Wire Guide (Hard Wire)

4PD Wire Guide (Two Pieces interlocked for Aluminum Wire)

Installing PD continuous wire guides with PD drive rolls.

.Identified by initials PD and a part number on drive roll.

Open pressure assembly door. Lift up drive roll swing arms. Remove PD inlet guide.

Insert wire guide gun end (indi- cated with arrow) into block near brass power pin gun connector.

.When installing two piece plas-

tic PD continuous guide for use with aluminum wire make sure the two grooves in the guide are aligned.

Install PD inlet guide.

.Do not tighten set screw to se- cure inlet guide.

.Set screw may be used to se-

cure PD inlet guide replace- ments such as wire straighten- ers or conduit adapters.

Ref. 804 192 / 804 188-A

OM-223 605 Page 14

Image 18 Contents
OM-223 605A ProcessesDescription From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux Signifie Note n’est pas relatif à la sécuritéDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesDisconnect input plug or power before working on machine Drive rolls can injure fingersKeep your head out of the fumes Symbols And Definitions Site Selection SpecificationsWelding Overall Maximum Wire Feed RatingTions 0 to 350 Amps, and 350 Amps and above Rear Panel Connections And Rotating Drive AssemblyWeld Cable Weld Cable Screw Screw Size .375 − 16 X Amps and above Weld connection To 350 AmpsPin Plug PLG12 Information Wire Type, Size, And Feed Speed Capability TableInstalling Drive Rolls Gun Recommendation TableInstall PD inlet guide Installing PD Continuous Wire GuidesInstalling PD continuous wire guides with PD drive rolls Identified by initials PD and a part number on drive rollInstalling Non-PD Old Style Wire Guides Installing wire guides with non- PD old-style drive rollsTools Needed 16, 3/32 Installing Welding Gun Wire Slips Pressure assembly Drive RollsNo Wire Slip End Of LinerManually Adjusted Run-In S1-1 And S1-2 Setting Internal DIP SwitchesRun-In Disabled S1-1 S1-1 And S1-2Digital Meter DIP Switch Setting Equipment DIP Switch Settings For Models With Meters OnlyRemove wrapper Install wrapper when finished Inches/Minute Meters/Minute Tools Needed OM-223 605Power Switch Power SwitchJog/Purge And Trigger Hold Disconnect power before maintaining Routine MaintenanceYou can adjust the preset volt Clean Repair Replace Tighten Unreadable WeldDiagnostics Indicated ErrorError Indications Troubleshooting Disconnect power before troubleshootingTrouble Remedy − Electrical Diagram OM-223 605 Main Assembly 21 FigPart Description Quantity Figures 9-3Control Box Diagram Part Quantity Model Marking Description 75S 75D Drive Assembly, Wire Drive Assembly With Motor Drive Assembly, Wire -1ItemPD Precision Drive and Old-Style Drive Rolls and Guides GuideStart Your Professional Welding Career Now Material Thickness Reference Chart Service Your distributor also givesSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s