Miller Electric XMC 4000 Weld Output Terminals And Selecting Cable Sizes, 120 m, Ground connector

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3-5. Weld Output Terminals And Selecting Cable Sizes

Y ARC WELDING can cause Electromagnetic Interference.

To reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor. Locate welding operation 100 meters from any sensitive electronic equipment. Be sure this welding machine is installed and grounded according to this manual. If interference still occurs, the user must take extra measures such as moving the welding machine, using shielded cables, using line filters, or shielding the work area.

 

 

 

Total Cable (Copper) Length In Weld Circuit Not Exceeding

 

 

 

30 m Or Less

45 m

60 m

70 m

90 m

105 m

120 m

 

Welding

10 − 60%

60 − 100%

 

 

 

 

 

 

Weld Output Terminals

Duty

Duty

 

10 − 100% Duty Cycle

 

 

Amperes

 

 

 

 

Cycle

Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100

20

20

20

30

35

50

60

60

 

150

30

30

35

50

60

70

95

95

MIG connector

200

30

35

50

60

70

95

120

120

 

 

250

35

50

60

70

95

120

2//70

2//70

 

300

50

60

70

95

120

2//70

2//95

2//95

 

350

60

70

95

120

2//70

2//95

2//95

2//120

Ground connector

400

60

70

95

120

2//70

2//95

2//120

2//120

 

 

 

 

 

 

 

 

 

 

500

70

95

120

2//70

2//95

2//120

3//95

3//95

 

600

95

120

2//70

2//95

2//120

3//95

3//120

3//120

// means 2 cables with the same section in parallel.

3-6. Remote 7 Receptacle Information

 

 

Socket

Socket Information

 

1

+10 volts dc supply voltage to remote

 

2

GND Remote control circuit common

 

3

IREF 0 to 10 current control signal

 

4

VREF 0 to 10 voltage control signal

 

5

UP 0V/10V digital signal

 

6

DOWN 0V/10V digital signal

Remote 7

7

TYPE 0V/10V digital signal

Note: This remote receptacle cannot be used with a standard Miller remote control. A customer supplied remote control is required to use the remote receptacle.

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Contents XMC R4000 From Miller to You − Maintenance & Troubleshooting IndiceDeclaration of Conformity for European Community CE Products Symbol Usage Marks a special safety messageMeans Note not safety related Arc Welding HazardsARC Rays can burn eyes and skin Magnetic Fields can affect pacemakersCalifornia Proposition 65 Warnings Fire or Explosion hazardEMF Information Principal Safety StandardsAbout Pacemakers − Definitions Manufacturer’s Warning Label Definitions60 s 100 h. std I1max Manufacturer’s Rating Labels Symbols And DefinitionsI1eff Specifications − InstallationDuty Cycle And Overheating CC Mode Volt-Ampere CurvesDimensions And Weight Movement Do not move or operate unit where it could tipSelecting a Location LocationGround connector Weld Output Terminals And Selecting Cable SizesRemote 7 Receptacle Information ARC Welding can cause Electromagnetic InterferenceCircuit Breakers Operating cooler when coolantFilling Coolant Tank Electrical Service Guide Connecting Input Power50/60 Hz Three Phase = GND/PE− Operation Front Panel ControlsSwitching On the Unit and Recalling Factory Parameters Welding Process SelectionBe aware that the wire type selection is Trigger Mode Selection Always check and set a trigger modeWelding arc. Front panel Jog is recom- mended Jog And Purge SelectionPurge is used to remove impurities Setup Push Button And Advanced Programming Setting And Using Weld Parameters From MemorySetting Menu Type Preparing Unit For MIG Welding Setting InductanceSelecting Manual MIG Welding Manual MIG Welding Advanced Settings Preparing Unit For Synergic MIG WeldingWire Feed Speed Unit only in Menu Synergic MIG Welding Advanced SettingsSetting Pre−Gas only in Menu Full Level Trigger Mode Higher inductance setting produces a Preparing Unit For Synergic Pulsed MIG WeldingWire Feed Speed Unit only in Menu Full Synergic Pulsed MIG Welding Advanced SettingsSetting Synergic Double Pulsed MIG Welding TIG Welding Advanced Settings Setting Initial And Final AmperageSetting Postflow Preparing Unit For TIG WeldingStick Welding Advanced Settings TIG Lift-Arc WeldingPreparing Unit For Stick Welding Lift-Arc StartDo not remove case when blowing out inside of unit − Maintenance & TroubleshootingBlowing Out Inside Of Unit Circuit Breakers CB7 And CB10 Software problems TroubleshootingIs displayed Help Help DisplaysUnit. All circuitry referred to is located inside the unit Help− Electrical Diagram − Parts List Unit Outer AssemblyDia Part Description Quantity Mkgs Unit Main Assembly WCP Page Effective January 1 Owner’s Record ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E

XMC 4000 specifications

The Miller Electric XMC 4000 is a versatile and robust portable welding machine designed to meet the needs of skilled welders across various industries. With a focus on innovation and performance, the XMC 4000 combines advanced technologies with user-friendly features, making it an ideal choice for both experienced professionals and newcomers to the welding field.

One of the standout features of the XMC 4000 is its exceptional welding output. The machine is capable of delivering a maximum output of 400 amps, allowing it to handle a wide range of applications, from light fabrication to heavy-duty industrial tasks. Its multi-process capabilities enable users to perform MIG, TIG, Stick, and Flux-Cored welding, providing versatility and flexibility for different welding requirements.

The XMC 4000 is equipped with Miller's Auto-Set feature, which simplifies the welding process. This technology automatically adjusts the settings based on the user's selected material thickness and wire diameter, ensuring optimal arcs and reducing the likelihood of operator error. Additionally, the machine includes a built-in dynamic arc control that improves arc stability and provides a consistent weld quality, even in challenging conditions.

Another key characteristic of the XMC 4000 is its user-friendly interface, featuring a large LCD display that provides real-time data on welding parameters. This allows operators to make quick adjustments as needed, enhancing productivity and efficiency on the job site. The intuitive design also makes it easy for users to navigate through various settings without extensive training.

Durability is a priority with the XMC 4000. The unit is built with high-quality materials and designed to withstand harsh working environments. Its rugged construction, combined with a compact and lightweight design, makes it easy to transport, whether to the job site or between service locations.

In terms of power options, the XMC 4000 is adaptable to various input voltages, allowing it to operate seamlessly in both industrial and field-based applications. This level of flexibility means that welders can use it in diverse locations, making it a reliable companion for on-the-go projects.

Overall, the Miller Electric XMC 4000 stands out as a powerful, versatile, and user-friendly welding machine that meets the demands of today’s welding professionals. Its advanced features, durable design, and multiple process capabilities make it an excellent investment for anyone looking to enhance their welding capabilities.
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